| Payment Terms | L/C,T/T,Western Union |
| Delivery Time | 5-25days |
| Chemical Resistance | Resistant to most acids and alkalis |
| Productname | Tungsten Carbide Processing |
| Hole Size | 1.6 Inner Hole |
| Features | Excellent Wear and Corrosion Resistance |
| Melting Point | 2,870°C |
| Grainsize | Sub-micron to several microns |
| Flexural Strength | 2,000 MPa |
| Business Type | Manufacturer |
| Precision | 0.001 - 0.01 mm |
| Tensilestrength | Up to 1400 MPa |
| Feature | Wear Resistance |
| Chemical Inertness | High |
| Brand Name | Sanxin |
| Model Number | SX1289 |
| Certification | ISO |
| Place of Origin | China |
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Product Specification
| Payment Terms | L/C,T/T,Western Union | Delivery Time | 5-25days |
| Chemical Resistance | Resistant to most acids and alkalis | Productname | Tungsten Carbide Processing |
| Hole Size | 1.6 Inner Hole | Features | Excellent Wear and Corrosion Resistance |
| Melting Point | 2,870°C | Grainsize | Sub-micron to several microns |
| Flexural Strength | 2,000 MPa | Business Type | Manufacturer |
| Precision | 0.001 - 0.01 mm | Tensilestrength | Up to 1400 MPa |
| Feature | Wear Resistance | Chemical Inertness | High |
| Brand Name | Sanxin | Model Number | SX1289 |
| Certification | ISO | Place of Origin | China |
| High Light | Non-Magnetic Alloy Mold Insert ,87.5 HRA Hardness Injection Mold Core ,Precision 0.001mm Tungsten Carbide Mold Core | ||
HRA 87.5 Non-Magnetic Alloy MV Series Mold Insert Precision Injection Mold Core For Sensitive Applications
The HRA 87.5 Non-Magnetic MV Series Mold Insert is engineered to meet this critical challenge. This isn‘t just a mold core; it’s a performance-critical component designed for applications where absolute non-magnetic properties, consistent hardness, and superior wear resistance are non-negotiable for maintaining flawless production cycles and part integrity.
Optimized Material Performance (HRA 87.5): The specific hardness rating of 87.5 HRA represents a meticulously balanced formulation. It provides significantly higher wear resistance than tool steel (typically HRC 52-60) while maintaining a superior level of toughness and crack resistance compared to harder, more brittle carbides. This balance minimizes chipping risk during ejection and extends service life in demanding molding cycles.
Guaranteed Non-Magnetic Property: Utilizing a specialized nickel-based (Ni) or other non-ferromagnetic binder system, this insert is completely free of iron and cobalt. Its magnetic permeability (µ) is < 1.002, ensuring zero magnetic attraction or interference. This is critical for molding components used in MRI equipment, sensors, or any application where residual magnetism could impair function.
Thermal & Chemical Stability: Exhibits excellent dimensional stability across the typical injection molding temperature range and high resistance to corrosion from engineering plastics and cleaning agents.
| Parameter | Specification / Capability | |
|---|---|---|
| Core Material | Non-Magnetic Hard Alloy (WC-Ni based or equivalent) | |
| Hardness | 87.5 HRA (Guaranteed, with tight batch-to-batch consistency) | |
| Magnetic Permeability (µ) | < 1.002 (Certifiable per batch) | |
| Key Tolerances | Core Dimensions: ±0.005mm (Standard), ±0.002mm (Precision) | |
| Cavity Profile: As per customer drawing, achievable to ±0.003mm | ||
| Surface Finish | Standard: Ra 0.4 µm | High-Grade: Ra 0.1 µm or better (Optical Polish) |
| Standard Applications | Micro-gears, sensor housings, connector components, medical device parts, optical lens mounts |
This insert solves specific problems in advanced manufacturing sectors:
| Industry | Problem Solved by Our MV Insert | vs. Traditional Steel Insert |
|---|---|---|
| Medical Device Molding | Eliminates risk of magnetic contamination in implantable or MRI-compatible part molds. Offers 3-5x longer life molding abrasive bio-polymers. | Potential for trace magnetism; requires frequent polishing/replacement. |
| Precision Electronics & Connectors | Exceptional wear resistance maintains critical pin alignment and contact cavity dimensions over millions of cycles. Non-magnetic ensures no interference with final component function. | Dimensional wear leads to increased scrap rates. Possible residual magnetism in sensitive components. |
| Optical & Consumer Electronics | Capable of ultra-high polish (Ra<0.1µm) for glossy finishes. Hardness prevents scratches and wear from glass-filled plastics. | Polish degrades faster; surface defects can appear over production runs. |
Certified Performance: Each batch can be supplied with material certification and hardness test reports.
Advanced Manufacturing & Finishing: We employ state-of-the-art CNC grinding, EDM, and polishing technology to achieve the precise geometries and surface finishes demanded by your design.
Full Customization & Support: We don‘t just sell standard inserts. We engineer solutions based on your part drawing, material, and production volume. Technical consultation is available to optimize design for manufacturability.
Global Supply Chain Reliability: We understand the needs of international customers, offering reliable lead times, professional export documentation, and responsive communication.
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Company Details
Business Type:
Manufacturer,Importer,Exporter,Seller,Other
Year Established:
2003
Total Annual:
8000000-10000000
Employee Number:
150~180
Ecer Certification:
Verified Supplier
Zhuzhou Sanxin Cemented Carbide Manufacturing Co.,Ltd is located in Zhuzhou, Hunan Province, which is known as the “Hometown of Cemented Carbide”. It is a national high-tech enterprise that has passed ISO9001:2015 international quality certification system, specializing in manufacturing,... Zhuzhou Sanxin Cemented Carbide Manufacturing Co.,Ltd is located in Zhuzhou, Hunan Province, which is known as the “Hometown of Cemented Carbide”. It is a national high-tech enterprise that has passed ISO9001:2015 international quality certification system, specializing in manufacturing,...
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