Custom 0.8 - 2.4mm Communication Device PCBA With Fast Turn Pcb Manufacturing

Product Specification

Custom High-Frequency Performance  Communication Device PCBA with Mobile scanning terminal PCB assembly​

Product Features & Advantages

1. High-Frequency Performance & Signal Integrity Designed for reliable data transmission in hotel communication systems, our PCBs support high-frequency applications (e.g., 4G/5G, Wi-Fi) with minimal signal loss. Advanced materials like Rogers and high-Tg FR4 (≥170°C) ensure stability in complex electromagnetic environments.

◦ Key Parameters: 6-16 layer FR-4 construction, 0.2mm minimum hole size, 4-6mil trace width/spacing, and ENIG/immersion silver finishes for corrosion resistance.

◦ 100% Electronic Testing: Rigorous ICT, FCT, and thermal shock testing (288°C for 10 seconds) guarantee compliance with IPC-A-610 standards.

2. Robust Thermal ManagementEngineered to handle prolonged operation in hotel environments with optimized thermal dissipation. High-Tg materials and multi-layered designs prevent warping under sustained heat.

3. Multi-Protocol CompatibilitySupports RS485, Ethernet, Zigbee, and Modbus protocols for seamless integration with hotel PBX systems, IP TVs, and smart guest controls.

◦ Long-Distance Reliability: RS485’s differential signaling ensures stable communication up to 1200 meters with minimal interference.

4. Customization Excellence

◦ Full Lifecycle Support: From schematic design to mass production, our team offers tailored solutions for board size, layer count, and component placement.

◦ Material Flexibility: Options include FR-4, Rogers, and Teflon, with surface finishes like HASL (lead-free), OSP, and immersion silver.

◦ Rapid Prototyping: 24-hour turnaround for small batches (1+ units) and scalable production for bulk orders.

5. Global Compliance & Quality Assurance

◦ Certifications: FCC SDoC/FCC ID (for wireless modules) and CE compliance ensure market-ready products.

◦ ISO Standards: Adherence to ISO 9001 and IPC-A-610 Class 2/3 for industrial-grade reliability.

In the past 17 years, RingPCB has served more than 20,000 domestic and overseas customers to design and customize various types of PCB boards and PCB assembly services.

3.The Importance of Communication PCBA

Communication PCBAs are used in a wide array of devices, including:

Base Stations for mobile networks.

Routers and Modems for internet connectivity.

Satellite Communication Systems for global coverage.

Optical Networking Equipment for high-speed data transfer.

IoT Devices that connect smart technologies.

4.Challenges in Communication PCBA Manufacturing

1. High-Speed Signal Integrity

Communication systems rely on high-frequency signals that must remain intact during transmission. Signal loss or distortion can compromise performance.

Ring PCB Solution:

1. We use controlled impedance PCB designs to maintain signal quality.

2. Our manufacturing process minimizes signal noise with low-loss materials like Rogers, Isola, and Nelco laminates.

3. Advanced testing, including TDR (Time Domain Reflectometry), ensures signal integrity across all communication PCBAs.

2. Thermal Management

High-speed communication systems generate significant heat, particularly in densely packed PCBAs. Effective thermal management is essential to avoid overheating.

Ring PCB Solution:

1. We incorporate copper heat sinks, thermal vias, and aluminum-backed PCBs to dissipate heat efficiently.

2. Our 8-stage lead-free reflow soldering process ensures that components withstand thermal cycling without degradation.

3. Miniaturization and High-Density Interconnects (HDI)

Modern communication devices demand compact and lightweight PCBAs with high component density.

Ring PCB Solution:

1. Our Shenzhen factory specializes in HDI PCB manufacturing, employing microvias, blind/buried vias, and fine-pitch technology.

2. We design and assemble multi-layer PCBs (up to 48 layers) to support compact yet powerful systems.

4. Environmental Resistance

Communication equipment often operates in harsh environments, including outdoor and industrial settings where humidity, dust, and temperature fluctuations are common.

Ring PCB Solution:

1. We offer conformal coatings and encapsulation services to protect PCBAs from environmental damage.

2. Rigorous testing, including environmental simulation and thermal shock testing, ensures durability.

5. Power Efficiency

Communication systems require PCBAs that optimize power usage to maintain operational efficiency and extend device life.

Ring PCB Solution:

1. We design power-efficient PCBs with optimized copper traces for low resistance.

2. Advanced components and power management techniques reduce overall energy consumption.

6. Regulatory Compliance

Communication PCBAs must adhere to strict standards such as RoHS, REACH, and telecom-specific certifications.

Ring PCB Solution:

1. Our processes comply with global standards, including RoHS for lead-free and environmentally friendly production.

2. Our factory’s IATF 16949 certification ensures adherence to stringent quality controls.

5.Common technical parameters of Communication PCBAs

Here are the Mobile scanning terminal PCB assembly

Why Choose Ring PCB for Communication PCBA?

17 Years of Excellence | Self-Owned Factory | End-to-End Technical Support
Core Advantage 1: Advanced Engineering for Precision PCB Manufacturing
• High-Density Stack-Up: 2-48 layer boards with blind/buried vias, 3/3mil trace/spacing, ±7% impedance control, ideal for 5G, industrial control, medical devices, and automotive electronics.
• Smart Manufacturing: Self-owned facility equipped with LDI laser exposure, vacuum lamination, and flying probe testers, adhering to IPC-6012 Class 3 standards.

Core Advantage 2: Integrated PCBA Services | One-Stop Turnkey Solutions
✓ Full Assembly Support: PCB fabrication + component sourcing + SMT assembly + functional testing.
✓ DFM/DFA Optimization: Expert engineering team reduces design risks and BOM costs.
✓ Rigorous Quality Control: X-ray inspection, AOI testing, and 100% functional validation for zero-defect delivery.

Core Advantage 3: Self-Owned Factory with Full Supply Chain Control
✓ Vertical Integration: Raw material procurement, production, and testing fully managed in-house.
✓ Triple Quality Assurance : AOI + impedance testing + thermal cycling, defect rate <0.2% (industry average: <1%).
✓ Global Certifications: ISO9001, IATF16949 and RoHS compliance.

Ring PCB not only offers professional PCB manufacturing, but also offer PCBA service, including component sourcing and SMT service with Samsung functional machine.

One of our core strengths lies in our 8-stage lead-free reflow soldering and lead-free wave soldering capabilities at our Shenzhen factory. These advanced soldering processes ensure high-quality assembly while adhering to global environmental standards, such as ISO9001, IATF16949 ,RoHS compliance.

Please note:

All products in our store are processing customized services, please be sure to contact our professional customer service before placing an order to confirm the product details.

All photos on this site are real. Due to changes in lighting, shooting Angle, and display resolution, the image you see may have some degree of chromatic aberration. Thank you for your understanding.

Ring PCB Technology Co.,Limited is a professional PCB manufacturer with 17 years of history in China.

Our products are updated and upgraded every year and we specialize in all kinds of PCB making and PCBA customization services, If you are interested in our products, please tell us your requirements, we will help you to provide professional solutions, please contact us on line or E-mail to us info@ringpcb.com, and we will provide you with one-on-one service from our professional sales team.

Thank you for your time.