Plastic Recycling Twin Screw Extruder PC Granulator 3300kg Per Hour Polymer

HPL96 high-output twin-screw extruder line is a large-scale industrial polymer compounding and plastic pelletizing equipment, specially designed for PC plastic granulation and high-volume polymer modification production. With a maximum stable output of 3300kg per hour, this machine integrates mature petrochemical extrusion technology. We have rich practical experience in large-scale chemical project transformation and imported petrochemical equipment services. We can provide complete technical solutions and mature process know-how for polymer granulation production, effectively shortening the customer’s project launch cycle and accelerating time-to-market.

Suitable for compounding, modification and pelletizing of multiple plastic materials: PC, ABS, PP, PPR, POM and other engineering and general plastics.

• Gearbox: Adopts bilateral symmetrical gear drive system, realizing stable and high-torque output for long-term heavy-duty operation
• Machine Frame: Integral full steel plate welded base frame, high structural stability, shock resistance and operational stability
• Screen Changer: Double-piston continuous screen changer with two working positions, realizing non-stop screen replacement and improving production continuity
• Pelletizing System: Equipped with professional underwater pelletizer unit for smooth and uniform plastic granulation

• High Production Capacity: Adopting high-torque and high-speed design, the output is 1 to 2 times higher than ordinary low-torque extruders of the same specification. Our large-scale extrusion equipment can reach a maximum output of 12 tons per hour, supporting mass industrial production.
• Excellent Energy Saving Performance: Our high-efficiency small and medium-sized extruders can replace larger models from other brands under the same production capacity. It effectively reduces energy consumption, raw material waste and workshop occupation area. Equipped with heating rod heating structure instead of traditional cast copper heaters, it saves 15% to 20% of operating energy consumption.
• Advanced Industrial Design: The gearbox load capacity factor reaches 15Nm/cm³ with super high torque reserve. The maximum screw speed can reach 1800rpm, realizing high-speed and high-efficiency compounding production.
• Ultra-long Service Life: The dual output shafts adopt non-load-bearing bearing design, which avoids wear of vulnerable weak-axis bearings and greatly extends the service life of core components. The overall gearbox designed service life reaches 72000 working hours (equivalent to 10 years of stable operation).
• High Customization Flexibility: Support wide-range D/d ratio customization from 1.33 to 2.0. The minimum screw and barrel gap can be adjusted to 0.15mm, meeting personalized processing requirements of different materials and production processes.

ADVS specializes in the research, development, design and manufacturing of co-rotating and counter-rotating parallel twin-screw extruder production lines. Our equipment features high torque, high efficiency, low energy consumption, superior cost performance and long service life, with a gearbox design life of 72000 working hours. Our manufacturing technology and product performance keep pace with the world’s top extruder manufacturers.

• Complete twin-screw extruder production lines
• High-torque customized extruder gearboxes
• Automatic LFT-D long fiber reinforced thermoplastic production lines
• Counter-rotating parallel twin-screw extruders
• Differential concentration mixers
• Overhaul and precision machining of large mechanical parts
• Custom design and production of screw elements matching German and Japanese branded extruders

• Parts and advantages

  
  

  Transmission gearbox		The most advanced structure: bilateral symmetry gear drive system; it’s the same with the gearbox of German Flanders, Austria EssenBas.Now, the first-line extruder manufacturers in the world, such as Corperion,Berstorff, Leistritz, Toshiba, JSW are using the transmission structure; servcie life of the gearbox≥72000hrs.
  Screw element		Various kinds of function elements, mixing and dispersing elements developed by ourselves can provie flexible production for kinds of materials and production process. Optional material: W6Cr5Mo4V2, Ni-based alloy, HIP alloy,Co-based alloy.
  Barrel		Barrels are equipped with integrated wear-resistant alloy steel liner, which has the same composition and wearing feacture with W&P .Our mirror polishing seamless barrels, surface finish Ra0.2, verticality between barrels inner hole≤0.015mm；linearity of ten assembled barrels≤0.05mm； Optional material: W6Cr5Mo4V2, Nitriding steel, Tool steel, Ni-based alloy, HIP alloy,Co-based alloy.
  Torque limiter		Steel ball type safety clutch + torque limiter Made in Germany have the characteristics of accurate torque protection, high repeatability and quick reset.