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{"title":"1200 Kg\/H Compounding Twin Screw Extruder For Optical PC \/ PMMA HPL58 Model","imgUrl":"https:\/\/img.chinax.com\/nimg\/1a\/83\/28e46fe1a6a999b5abe03ef1b23a-200x200-1\/1200_kg_2fh_compounding_twin_screw_extruder_for_optical_pc_2f_pmma_hpl58_model.jpg","attrs":{"Brand Name":"ADVS","Model Number":"HPL58","Certification":"ISO9001","Place of Origin":"Made in China"}}
Imported Twin Screw Extruder Gearbox Replacement and Overhaul Service for Speed Upgrade
Service Overview
We provide professional gearbox replacement, overhaul and speed upgrade services for all mainstream imported twin-screw extruder brands, including Coperion, Toshiba, Maris, Leistritz and JSW. Adopting our proprietary bilateral symmetrical gear drive system, our upgraded gearboxes feature a designed service life of over 72000 working hours and an average torque coefficient of 10.4. All core bearings are sourced from Sweden SKF and Germany INA, ensuring stable high-torque output. Our service helps customers achieve significant speed increase, production capacity improvement and equipment service life extension at a fraction of the cost of original replacement.
Core Technical Advantages
World-class Bilateral Symmetrical Transmission Technology: Our core transmission technology is on par with international top-tier brands. The unique symmetrical design eliminates unilateral shaft load, significantly improving gearbox load capacity and operational stability.
Ultra-long Service Life: Optimized structural design and premium materials ensure a standard designed service life of over 72000 working hours, supporting continuous stable operation for up to 10 years.
High-performance Core Components: All gearboxes are equipped with internationally renowned Sweden SKF and Germany INA bearings, as well as imported German oil seals, guaranteeing ultra-high reliability of the transmission system.
Comprehensive Performance Upgrade: Compared with original old gearboxes, our upgraded products can achieve 20%-50% speed increase, 30%-60% production capacity improvement and 15%-20% energy consumption reduction.
Perfect Compatibility: All gearboxes are manufactured according to original equipment dimensions, achieving 100% direct replacement without modifying the extruder body.
Technical Parameters (30mm to 78mm Center Distance Series)
screw diameter
34-40mm
37~42mm
48-54mm
53-62mm
56-63mm
center distance
30mm
33.4mm
42mm
48mm
51mm
n2
Pmax 2T Fmax
Pmax 2T Fmax
Pmax 2T Fmax
Pmax 2T Fmax
Pmax 2T Fmax
rpm
kw N.M KN
kw N.M KN
kw N.M KN
kw N.M KN
kw N.M KN
300
15 2X238 55
20 2X318 85
37 2X590 227
55 2X875 227
75 2X1190 227
400
19 2X229 55
27 2X322 85
50 2X590 227
75 2X895 227
90 2X1070 227
500
24 2X229 55
35 2X330 85
60 2X580 227
90 2X860 227
110 2X1150 227
600
30 2X238 55
42 2X330 85
75 2X596 268
110 2X875 268
144 2X1160 268
screw diameter
57-66mm
37~42mm
48-54mm
53-62mm
56-63mm
center distance
52mm
60mm
64mm
76mm
78mm
n2
Pmax 2T Fmax
Pmax 2T Fmax
Pmax 2T Fmax
Pmax 2T Fmax
Pmax 2T Fmax
rpm
kw N.M KN
kw N.M KN
kw N.M KN
kw N.M KN
kw N.M KN
300
75 2X1190 227
110 2X1750 290
144 2X2290 290
220 2X3500 426
250 2X3980 426
400
90 2X1070 227
144 2X1720 290
185 2X2200 290
315 2X3760 426
330 2X3960 426
500
110 2X1050 227
185 2X1770 361
240 2X2290 361
390 2X3750 507
415 2X3980 507
600
144 2X1150 268
220 2X1750 361
280 2X2230 361
450 2X3600 507
500 2X3980 507
Typical Application Scenarios
Reinforcement Modification: PP, PA, PBT, ABS, PC, POM, PPS, PET reinforced with carbon fiber and glass fiber
Filler Modification: PE, PP, EVA filled with calcium carbonate, talcum powder, titanium dioxide, carbon black and other inorganic fillers
Masterbatch Production: Color masterbatch, flame retardant masterbatch, carbon black masterbatch, degradable masterbatch and various functional masterbatches
Plastic Alloy Compounding: PC+ABS, PA+ABS, PA+PE, PBT+PET and other high-performance polymer alloys
Special Engineering Plastics Processing: PEEK, PEI, PPS, PPSU, PA6T, PA9T, LCP and other high-temperature resistant materials
High-dispersion Compounding: Nano material dispersion, powder coating processing and high-grade fiber grade masterbatch production
Reaction Extrusion: In-situ polymerization and polycondensation reaction extrusion processes
Company Profile
Sichuan Advance Technology Co., Ltd. (ADVS) is a professional manufacturer focusing on the R&D, design and production of co-rotating and counter-rotating parallel twin-screw extruder complete lines. We have integrated and upgraded years of industry experience to develop our core transmission concept and form our proprietary "bilateral symmetrical gear drive system". This technology enables our equipment to feature high torque, high efficiency, low energy consumption, excellent cost performance and long service life. Our manufacturing technology and product quality keep pace with the world’s top extruder manufacturers.
Main Products & Services
Complete twin-screw extruder production lines
High-torque customized extruder gearboxes
Precision screw elements and barrels for all major imported extruder brands
Automatic LFT-D long fiber reinforced thermoplastic production lines
Counter-rotating parallel twin-screw extruders
Differential concentration mixers
Professional repair, replacement and upgrade services for imported extruder gearboxes
Overhaul and precision machining of large mechanical parts
Custom design and manufacturing of screw elements compatible with German and Japanese branded extruders
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2014
Total Annual:
8500000-10000000
Employee Number:
100~120
Ecer Certification:
Verified Supplier
Sichuan Advance technology Co.,ltd(is dedicate to develop and manufacture co-rotation, counter-rotation parallel twin-screw extruder production line.We'll exhibit two types twin screw extruders, high torque(Nm/cm3>13).
We integrate and upgrade these experiences to create our own transmissi... Sichuan Advance technology Co.,ltd(is dedicate to develop and manufacture co-rotation, counter-rotation parallel twin-screw extruder production line.We'll exhibit two types twin screw extruders, high torque(Nm/cm3>13).
We integrate and upgrade these experiences to create our own transmissi...