Sichuan Advance technology Co.,Ltd
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China ,Sichuan
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Product Specification
Industrial Gearbox Repair Replacement Upgrade For Coperion And JSW With Long Service Life
Product Overview
ADVS is a leading provider of one-stop gearbox lifecycle solutions for global industrial clients. With decades of expertise in transmission technology, we specialize in the custom design, precision manufacturing, professional repair, cost-effective replacement, and intelligent upgrade of industrial gearboxes. Our solutions are widely applied in plastic processing, metallurgy, mining, energy, and heavy machinery industries, delivering reliable power transmission and maximizing equipment uptime for our customers.
Core Service Modules
1. Custom Gearbox Manufacturing
- Product Range: Standard & non-standard parallel shaft, right-angle, planetary, and helical gearboxes (torque capacity up to 500,000 N·m)
- Customization: Tailored design to match specific installation dimensions, transmission ratios, and load requirements (e.g., 200kg/h PP modified material production lines)
- Material & Process: High-strength alloy steel gears with nitriding/ carburizing treatment, precision grinding (Grade 5 ISO 1328), and robust cast iron/welded housings
- Performance: Transmission efficiency ≥96%, noise ≤75dB(A), designed for 80,000+ hours of continuous operation
2. Professional Gearbox Repair & Overhaul
- Fault Diagnosis: On-site vibration analysis, temperature monitoring, and non-destructive testing to identify root causes (gear wear, broken teeth, bearing failure, oil leakage)
- Repair Services: Gear regrinding, bearing replacement, seal renewal, and housing restoration
- On-site Support: 24/7 emergency response, with on-site repair teams available within 48 hours in key industrial regions
- Benefit: Restores equipment to original performance, extends service life by 30%+, and reduces downtime costs
3. Imported Gearbox Replacement & Localization
- Reverse Engineering: 1:1 dimensional and performance matching for obsolete imported gearboxes (e.g., Flender, SEW, Renk)
- Cost Advantage: Localized production cuts total cost by 30%-50% compared to imported replacements, with shorter lead times (4-6 weeks delivery)
- Compatibility: Seamless integration with existing drive systems, no need for structural modifications
- Warranty: 2-year warranty on all replacement gearboxes, longer than most imported counterparts
4. Intelligent Gearbox Upgrade
- Condition Monitoring: Add vibration, temperature, and oil quality sensors for real-time health tracking
- Predictive Maintenance: Cloud-based data analytics to forecast failures and schedule maintenance proactively
- Energy Efficiency: Optimized gear profiles and lubrication systems to reduce power consumption by 5%-10%
- Smart Connectivity: Compatible with industrial IoT platforms, enabling remote monitoring and digital twin modeling
Key Competitive Advantages
| Advantage |
Details |
| Full Lifecycle Coverage |
From design & manufacturing to repair, replacement, and intelligent upgrade – one partner for all gearbox needs |
| Precision Engineering |
ISO 9001 certified, gear grinding accuracy up to Grade 5 ISO 1328, strict quality control at every stage |
| Cost Efficiency |
Localized production and repair services reduce operational costs by 30%-50% vs. imported alternatives |
| Rapid Response |
24/7 technical support, 48-hour on-site emergency repair, and 4-6 week lead time for custom manufacturing |
| Global Service Network |
Export to 20+ countries, with local agents in Southeast Asia, the Middle East, and Europe for after-sales support |
Application Industries
- Plastic & rubber processing (twin-screw extruders, pelletizers)
- Metallurgy (rolling mills, conveyors, crushers)
- Mining & minerals (crushers, ball mills, bucket elevators)
- Power generation (fans, pumps, conveyors)
- Heavy machinery (mixers, agitators, material handling)
Why Choose Us?
✅ Proven Expertise: 15+ years serving industrial clients, with 1000+ gearboxes delivered and repaired globally
✅ Quality Assurance: All products undergo 100% load testing before shipment, backed by a 2-year warranty
✅ Flexible Solutions: Customized to your budget, timeline, and technical requirements – no one-size-fits-all approach
✅ Sustainable Support: Long-term maintenance contracts and spare parts supply to ensure continuous operation
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
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Business Type:
Manufacturer
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Total Annual:
8500000-10000000
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Employee Number:
100~120
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Ecer Certification：
Verified Supplier
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