Lab Twin Screw Extruder L D Ratio 32 to 60 For Small Scale Profile Production

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Price： USD 28000-110000
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After-Sales Service Provided	Engineers Available To Service Machinery Overseas, Online Support, Field Installation, Commissioning And Training, Video Technical Support
Screw Design	Double Screw
Supply Ability	300 Sets Per Year
Voltage	380V, 380V 50HZ 3Phase(Customized), 220V/380V/415V, Depends On Customer, Customized
Application	Granule, Compounding, Modification, Film
Warranty	Extruder 1 Year, Gearbox 3 Years
Plastic Processed	PE,ABS,PS,EVA,PET,PP,PBT,PA
Motor	Simenes, Teco,ABB
Highlight	lab scale twin screw extruder, laboratory twin screw extruder
Packaging Details	Wooden Base Plate, Damp Proof Plastic Lining
L/D	32-60
Screw Diameter	27mm
Inverter	ABB, Simenes
Model Number	HPL27
Place of Origin	SiChuan, China
Brand Name	ADVS
Certification	ISO9001

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Product Details
Company Details

Product Specification


After-Sales Service Provided	Engineers Available To Service Machinery Overseas, Online Support, Field Installation, Commissioning And Training, Video Technical Support	Screw Design	Double Screw
Supply Ability	300 Sets Per Year	Voltage	380V, 380V 50HZ 3Phase(Customized), 220V/380V/415V, Depends On Customer, Customized
Application	Granule, Compounding, Modification, Film	Warranty	Extruder 1 Year, Gearbox 3 Years
Plastic Processed	PE,ABS,PS,EVA,PET,PP,PBT,PA	Motor	Simenes, Teco,ABB
Highlight	lab scale twin screw extruder, laboratory twin screw extruder	Packaging Details	Wooden Base Plate, Damp Proof Plastic Lining
L/D	32-60	Screw Diameter	27mm
Inverter	ABB, Simenes	Model Number	HPL27
Place of Origin	SiChuan, China	Brand Name	ADVS
Certification	ISO9001
High Light	Lab twin screw extruder L D 32-60 ，Small scale profile extruder machine ，Compounding twin screw extruder with warranty

Product Overview

The HPL27 laboratory twin-screw compounding extruder is professionally developed for polymer laboratory simulation tests, formula research and small-scale profile production. Featuring high flexibility and outstanding energy-saving performance, this equipment supports full-process parameter adjustment. It is adaptable to most polymer processing operations, meeting the diverse experimental and small-batch production demands of various plastic materials.

Technical Parameters

We provide three configurable models (HPL27A / HPL27B / HPL27C) to match different speed, torque and output requirements:

Parameter	HPL27A	HPL27B	HPL27C
Screw Diameter	27mm	27mm	27mm
L/D Ratio	32～60	32～60	32～60
Main Motor Power	18.5kW	22kW	37kW
Max Screw Speed	750rpm	960rpm	1500rpm
Torque Density (T/A3)	10.5Nm/cm³	9.6Nm/cm³	10.7Nm/cm³
Shaft Center Distance	22mm	22mm	22mm
OD/ID Ratio	1.55	1.55	1.55
Production Output	2～60kg/h	2～80kg/h	2～100kg/h

Application Scope

This lab twin-screw extruder is widely applicable for polymer modification, compounding, granulation and film trial production in new material and plastic industries:

General Engineering Plastics Granulation: ABS, PC, POM, PP, PBT, PE, PA and other conventional plastic materials
High-performance Special Engineering Plastics: PA6T, PA9T, LCP, PPS, PEEK and other high-temperature resistant materials
Rubber-Plastic Blending Modification: PP/SBS, PE/SBS, PA/EPDM, EPDM/silicone rubber and other composite blending materials
Polymer Alloy Blending: PC+ABS, PA+ABS, CPE+ABS, PP+EPDM, PA+SBS and other polymer alloy formulas
Masterbatch Production: Color masterbatch, functional masterbatch, white masterbatch, black masterbatch and other auxiliary masterbatches
Material Modification Processing: Polymer filling modification, inorganic filler compounding, glass fiber and carbon fiber reinforcement compounding
Functional Film Trial Production: BOPP, BOPET, BOPI, BOPA, BOPS functional films, battery separator films, seawater desalination films and other new material films

Core Product Advantages

High Production Efficiency: Compared with peer extruders of the same specification, our equipment achieves 1-2 times higher output. The matched large-scale production model can reach a maximum output of 12 tons per hour, with superior production capacity.
Excellent Energy Saving Performance: Our small-sized extruders can replace larger models from other brands under the same output demand, effectively reducing energy consumption, raw material loss and workshop occupation area. Adopting heating rod heating instead of traditional cast copper heaters saves 15%-20% energy consumption.
Advanced Structural Design: The gearbox is designed with high torque, with a load capacity factor up to 15Nm/cm³. The maximum screw speed can reach 1800rpm, realizing high-speed and high-efficiency extrusion processing.
Long Service Life: The output shaft bearing adopts non-load-bearing design, which effectively avoids bearing wear of vulnerable parts and greatly extends the service life of core components. The designed service life of the supporting gearbox can reach 72000 working hours (about 10 years).
High Customization Flexibility: Support customizable D/d ratio ranging from 1.33 to 2.0. The minimum screw and barrel clearance can be adjusted to 0.15mm, meeting personalized processing requirements of different materials and processes.

Company Introduction

ADVS is a professional manufacturer focusing on the R&D, design and production of co-rotating and counter-rotating parallel twin-screw extruder complete lines. Our equipment features high torque, high efficiency, low energy consumption and high cost performance, with a gearbox design life of 72000 working hours. Our manufacturing technology and product quality keep pace with the world’s top extruder manufacturers.

Main Products & Services

Complete twin-screw extruder production lines
High-torque customized extruder gearboxes
Automatic LFT-D long fiber reinforced thermoplastic production lines
Counter-rotating parallel twin-screw extruders
Differential concentration mixers
Overhaul and precision machining of large mechanical parts
Custom design and manufacturing of screw elements for German and Japanese brand extruders

Parts and advantages

Transmission gearbox		The most advanced structure: bilateral symmetry gear drive system; it’s the same with the gearbox of German Flanders, Austria EssenBas.Now, the first-line extruder manufacturers in the world, such as Corperion,Berstorff, Leistritz, Toshiba, JSW are using the transmission structure; servcie life of the gearbox≥72000hrs.
Screw element		Various kinds of function elements, mixing and dispersing elements developed by ourselves can provie flexible production for kinds of materials and production process. Optional material: W6Cr5Mo4V2, Ni-based alloy, HIP alloy,Co-based alloy.
Barrel		Barrels are equipped with integrated wear-resistant alloy steel liner, which has the same composition and wearing feacture with W&P .Our mirror polishing seamless barrels, surface finish Ra0.2, verticality between barrels inner hole≤0.015mm；linearity of ten assembled barrels≤0.05mm； Optional material: W6Cr5Mo4V2, Nitriding steel, Tool steel, Ni-based alloy, HIP alloy,Co-based alloy.
Torque limiter		Steel ball type safety clutch + torque limiter Made in Germany have the characteristics of accurate torque protection, high repeatability and quick reset.

Company Details

Bronze Gleitlager

Bronze Sleeve Bushings

and

Graphite Plugged Bushings

from Quality China Factory

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Business Type:

Manufacturer 


Year Established:

2014 


Total Annual:

8500000-10000000


Employee Number:

100~120 


Ecer Certification：

Verified Supplier 

Sichuan Advance technology Co.,ltd(is dedicate to develop and manufacture co-rotation, counter-rotation parallel twin-screw extruder production line.We'll exhibit two types twin screw extruders, high torque(Nm/cm3>13). We integrate and upgrade these experiences to create our own transmissi... Sichuan Advance technology Co.,ltd(is dedicate to develop and manufacture co-rotation, counter-rotation parallel twin-screw extruder production line.We'll exhibit two types twin screw extruders, high torque(Nm/cm3>13). We integrate and upgrade these experiences to create our own transmissi...

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