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Automotive industrial part cylinder Head radiator part ultrasonic cleaning equipment
The major areas of application for Ultrasonic Cleaning in the automobile industries are Piston Cleaning, Bearing Cleaning, Crank shafts, Gears, Engine assembly blocks, Carburettors, Fuel Injectors, & automobile air conditioning components.
Ultrasonic Cleaning system Design:
1. Considerations in the design of any cleaning system include the contaminants on the part(s), the required cleanliness level, the geometry and material of the part(s), the quantity to be processed, and the previous system design and layout (if applicable). The part geometry, production rate, and cleaning time required will determine the size of the cleaning system, once the overall process has been decided.
2. Typical tanks range from 2 to 30L, and larger tank size can be customized according to your requirements. Other factors that need to be considered are cleaning solutions and temperatures, rinsing (with or without ultrasonics), drying, automation, and load requirements. Our engineers will assist in these decisions and will offer laboratory services and technical expertise.
Cleanliness considerations:
1. In a typical aqueous ultrasonic cleaning system, it is the cleaning stage(s) that will remove or loosen the contaminants. The following rinse stage(s) remove any remaining loosened soils and residual detergent, and a dryer removes any remaining rinse water. The overall process of the system is usually determined experimentally. We have an applications lab where, through a process of experience, trial, and error, a properly designed cleaning process can be determined to meet the cleanliness levels specified.
2. There are a variety of ways to check for cleanliness. Some are as simple as a water break test on the part to see if most oil has been removed. Others are as elaborate as surface quality monitoring that uses optically stimulated electron emission technology to measure thin films of contaminants down to the Angstrom level.
Automotive industrial part cylinder Head radiator part ultrasonic cleaning equipmen.