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Through-Type Ultrasonic Cleaning Of Electronic Weighing Sensors + Spray Rinsing + Hot Air Drying
Through-Type Ultrasonic Cleaning and Drying Line for Electronic Weighing Sensors A high-precision automated cleaning solution, specially customized for industrial weighing sensors
Product Positioning A full-process through-type cleaning system designed for the surface contaminants (such as oil stains, metal shavings, dust, and oxide films) of electronic weighing sensors (such as resistive strain type, capacitive type, and electromagnetic force type sensors). It realizes the integrated operation of "ultrasonic rough cleaning → spray fine cleaning → hot air drying", ensuring the accuracy stability and service life of the sensors.
Core Advantages
Three-in-one effect, clean processing throughout the whole process Deep Ultrasonic Decontamination: It adopts 28kHz/40kHz dual-frequency ultrasonic waves (optional). Through the cavitation effect, it can shatter the stubborn stains (such as cutting fluid residues and welding slag) in the gaps of the sensor seals and the grooves of the terminal blocks. The cleaning rate is ≥99%. It is suitable for sensors made of various materials such as stainless steel, aluminum alloy, and ceramic, avoiding surface scratches or damage to signal terminals caused by traditional brush cleaning. High-pressure Spray Fine Cleaning: A 360° adjustable nozzle matrix (with a pressure of 5-15bar) flushes away the contaminants peeled off by the ultrasonic waves. Paired with DI deionized water/neutral cleaning agent, it eliminates the risk of signal drift caused by the residue of electrolytes. Hot Air Circulation Drying: Constant-temperature hot air at 70-100°C (with a HEPA filtration grade of ≥H13) can complete the drying of the sensor surface and the interior of the cavity within 3 minutes. The dew point is ≤-20°C, eliminating the hidden dangers of watermarks and rust.
Through-type continuous operation, increasing the production capacity by 50% Chain/Belt Conveyor System: It supports sensors with a single weight of 0.1kg-10kg, and the conveying speed is adjustable from 0.5-3m/min, adapting to the production line cycle. The daily processing capacity can reach 2,000-5,000 pieces. Intelligent Sorting Module (Optional): It automatically distinguishes sensors of different models through visual recognition and matches exclusive cleaning programs (for example, reducing the spray pressure for small-sized sensors to avoid impact and displacement).
Precise control, adapting to harsh working conditions PLC + Touch Screen Control: Three modes, namely "conventional cleaning", "precision devices", and "stubborn stains", are preset, and it supports one-click parameter calling (ultrasonic power, spraying time, and drying temperature). Intelligent Monitoring of Liquid Level/Temperature: It can provide real-time feedback on the liquid level of the cleaning tank and the temperature deviation of the drying oven. In case of abnormalities, it will automatically stop the machine and give an alarm to avoid damage to the sensors due to insufficient cleaning liquid or excessive temperature.
Energy conservation and environmental protection, reducing operation and maintenance costs Cleaning Liquid Circulation System: It is equipped with a magnetic filter (with an accuracy of 5μm) + an activated carbon adsorption device. The reuse rate of the cleaning agent is ≥80%, reducing the discharge of hazardous waste. Energy-saving Drying Design: With infrared heating tubes + heat recovery technology, the energy consumption is reduced by 30% compared with traditional drying equipment. The power consumption of a single batch (100 pieces) is ≤5kWh.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2005
Total Annual:
4,397,596.73-6,397,596.73
Employee Number:
460~500
Ecer Certification:
Verified Supplier
Jietai Ultrasonic was founded in 2005 and specializes in environmental ultrasonic cleaning equipment, wastewater purification equipment, surface treatment equipment, and supporting systems. As a high-tech enterprise integrating R&D, production, sales, and engineering services, we are committed t... Jietai Ultrasonic was founded in 2005 and specializes in environmental ultrasonic cleaning equipment, wastewater purification equipment, surface treatment equipment, and supporting systems. As a high-tech enterprise integrating R&D, production, sales, and engineering services, we are committed t...