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Integrated Machine With Ultrasonic Cleaning , Steam Bath Washing And Cooling Drying Functions : Fully Automatic Three - Process Cleaning And Drying Equipment For Precision Devices
An integrated machine combining ultrasonic cleaning, steam bath washing, and cooling drying, specially designed for high-cleanliness scenarios. It integrates three core processes to achieve full-process automation from stain stripping and chemical residue removal to low-temperature drying. Suitable for deep cleaning of complex contaminants in electronic components, medical surgical instruments, automotive precision parts, etc., with cleanliness meeting ISO 16232-5 Class 5 standards. It helps improve industrial production efficiency by over 60% and reduce energy consumption by 35%.
1. Ultrasonic Cleaning System: Targeted Removal of Micron-level Contaminants
Dual-frequency Dynamic Frequency Sweeping Technology:
28kHz Low-frequency Mode: Aims at stubborn stains such as metal surface oxide scale and solder slag (particle size ≥50μm). Through strong cavitation effect, it blasts and strips solid contaminants with a thickness of up to 0.3mm within 3 minutes;
40kHz High-frequency Mode: Penetrates into 0.1mm microholes and gaps to strip liquid contaminants such as flux residues and oils, with an ionic contamination removal rate ≥99.8%;
Intelligent Frequency Sweeping Switching: Automatically alternates frequencies every 5 minutes to form a three-dimensional cavitation field, increasing cleaning efficiency by 50% compared to single-frequency mode.
Ultrasonic Energy Uniformity: Adopts a matrix transducer layout (power density ≥1.2W/cm²) with sound field uniformity error <5%, avoiding local over-cleaning or cleaning blind spots.
2. Steam Bath Washing System: Zero Tolerance for Chemical Residues
High-temperature Steam Spraying: 120°C saturated steam (pressure 0.3MPa) continuously flushes to dissolve insoluble contaminants such as heavy oil and adhesives. Combined with neutral water-based cleaning agents, it achieves dual removal of polar/non-polar contaminants;
Condensation Recovery Technology: Steam condensate is filtered through a 0.1μm filter element for cyclic use, reducing water consumption by 70% compared to traditional water washing and increasing cleaning agent utilization to 95%;
Anti-corrosion Design: The steam chamber uses 316L stainless steel + Teflon coating, resistant to strong corrosion environments with pH=1-14, and suitable for strong acid/alkali cleaning agents.
3. Cooling and Drying System: Ultra-fast Drying, Zero Watermark Residue
Gradient Cooling Drying: ① Hot Air Circulation Stage (80°C, 10min): Rapidly evaporates surface moisture, and optional N₂ purging reduces chamber humidity to ≤10% RH; ② Cold Air Cooling Stage (25°C, 5min): Prevents thermal damage to precision components, with surface watermark residue ≤0.01mg/cm² after drying;
Anti-static Protection: An ionizing air bar (±10V) is 内置 (built-in) in the drying chamber to neutralize surface static electricity in real time, avoiding dust adsorption, suitable for electronic components with fine pitches below 0.1mm.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2005
Total Annual:
4,397,596.73-6,397,596.73
Employee Number:
460~500
Ecer Certification：
Verified Supplier
Jietai Ultrasonic was founded in 2005 and specializes in environmental ultrasonic cleaning equipment, wastewater purification equipment, surface treatment equipment, and supporting systems. As a high-tech enterprise integrating R&D, production, sales, and engineering services, we are committed t... Jietai Ultrasonic was founded in 2005 and specializes in environmental ultrasonic cleaning equipment, wastewater purification equipment, surface treatment equipment, and supporting systems. As a high-tech enterprise integrating R&D, production, sales, and engineering services, we are committed t...
