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Dongguan Dongjun Testing Equipment Co., Ltd.

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China Battery Extrusion and Puncture Machine
China Battery Extrusion and Puncture Machine

  1. China Battery Extrusion and Puncture Machine
  2. China Battery Extrusion and Puncture Machine
  3. China Battery Extrusion and Puncture Machine

Battery Extrusion and Puncture Machine

  1. MOQ: 1
  2. Price: Negotiable
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Payment Terms T/T
Supply Ability 500pcs
Delivery Time 15-25Work days
Packaging Details Wooden crate packaging
Force Range 1~20kN (Adjustable)
Force Accuracy 0.1%
Extrusion Stroke 300mm
Test Area 250mm Width * 300mm Depth
Power Supply 220V 50Hz 2.5KW
Needle Speed 10~40mm/s (adjustable)
Brand Name Dongjun
Model Number DJ-26-48
Certification ISO9001
Place of Origin Dongguan, China

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  1. Product Details
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Product Specification

Payment Terms T/T Supply Ability 500pcs
Delivery Time 15-25Work days Packaging Details Wooden crate packaging
Force Range 1~20kN (Adjustable) Force Accuracy 0.1%
Extrusion Stroke 300mm Test Area 250mm Width * 300mm Depth
Power Supply 220V 50Hz 2.5KW Needle Speed 10~40mm/s (adjustable)
Brand Name Dongjun Model Number DJ-26-48
Certification ISO9001 Place of Origin Dongguan, China
Battery Extrusion and Puncture Integrated Machine
Product Overview

The battery extrusion and nail penetration integrated machine is a core device for lithium battery safety performance testing. It integrates two major functions of extrusion testing and nail penetration testing, and can simulate extreme scenarios such as external extrusion and puncture that batteries may encounter during use, transportation, storage or handling. It verifies the safety and stability of batteries under mechanical abuse conditions, serving as a crucial testing device to ensure battery products comply with safety standards.

Technical Specifications
Parameter ItemSpecification
Controller7-inch touch screen
Test Area Space250mm Width × 300mm Depth
Outer Carton SizeApprox. 750×750×1800mm (W×D×H), subject to actual dimensions
Drive ModeMotor Drive
Force Range1~20kN (Adjustable)
Force Measurement Accuracy0.1%
Unit Conversionkg, N, lb
Extrusion Stroke300mm
Force Value DisplayPLC Touch Screen Display
Battery Extrusion HeadStandard extrusion head, area ≥ 20cm²
Inner Tank Material1.5mm thick stainless steel
Temperature Monitoring0~1000℃
Outer Box Material1.2 mm thick A3 cold-rolled sheet with baking finish treatment
Safety DeviceAn air outlet and pressure relief device of 250×200mm are designed on the rear side of the cabinet, and an illuminating lamp is installed inside the cabinet
Observation Window250×200mm
Steel PinsΦ3mm/φ5mm high-temperature resistant tungsten steel pins, length 100mm (customizable), 2 pieces of each size
Needle Stroke200mm
Needling Speed10~40mm/s (adjustable)
Data ExportExport data and curves via USB port (Weintek HMI protocol format)
WeightApproximately 180KG
Power Supply Rating220V 50Hz 2.5KW
Working Principle
Extrusion Test

Fix the battery between rigid pressure plates, and apply controllable pressure via a servo motor-driven indenter until the battery deforms or the set force value is reached. Real-time changes in battery voltage and temperature are monitored throughout the process to simulate the failure behavior of batteries under external extrusion force.

Needle Puncture Test

Use steel needles with specified diameters (optional: φ3~φ10mm) to penetrate the battery cell at a set speed, simulate the internal short circuit scenario of the battery, and monitor thermal runaway risks and safety performance.

Applicable Standards
  • GB 31241-2014/2022 Safety Requirements for Lithium-ion Batteries and Battery Packs Used in Portable Electronic Products
  • GB/T 31485-2015 Safety Requirements for Traction Batteries of Electric Vehicles
  • International safety standards including UL 1642, IEC 62133, UN 38.3, etc.
Core Functions and Advantages
  • Dual-test Integration for High-efficiency Detection: Integrated with two core abuse tests, extrusion and needle penetration. No need for equipment replacement, which greatly boosts detection efficiency and reduces equipment investment costs.
  • Precise Control & Reliable Data: Equipped with a servo drive system and high-precision sensors to realize closed-loop control of extrusion force, displacement and speed. It collects real-time data of pressure, displacement, voltage and temperature, and supports the export of complete test reports to meet quality inspection traceability requirements.
  • Multiple Safety Protections to Eliminate Risks: Featuring an explosion-proof cavity design, transparent protective observation window, over-temperature/over-pressure/over-current protection and emergency stop button. It effectively isolates fire and explosion hazards during testing and ensures the safety of operators.
  • User-friendly Operation & Easy Maintenance: Humanized touch screen interface enables one-click parameter setting. Modular fixture design allows convenient sample loading and unloading. The equipment is easy to clean and maintain, cutting down long-term operating costs.
Product Features
Battery extrusion and puncture integrated machine overview
Battery testing machine internal mechanism







Exquisite craftsmanship and high-quality metal construction
Exquisite craftsmanship and technology High-quality metal, more sturdy and durable, compliant with testing standards, and featuring a longer service life.
Control panel with clear display
Control panel Clear and intuitive display, convenient operation, and efficient data reading.
Company Profile
Company facilities and manufacturing environment
Packing and Transportation
Standard export wooden box packaging for safe transportation

Our machine is packed by standard export wooden box, ensuring safe protection during transportation. We've delivered many testing machines abroad by sea or by air without damage.

Frequently Asked Questions
How to install and use the product?
The product is shipped with an operating instructions and video of English version. Or we will send you an operation video to teach you how to install and use the product with English speaking. However, if you need us to teach you face to face, please let us know in advance.
How about the packing for machine, is it safely protected during transportation?
Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2021-3-21

  • Total Annual:

    10000000-50000000

  • Employee Number:

    25~30

  • Ecer Certification:

    Verified Supplier

                   Dongguan Dongjun Testing Equipment Co., Ltd. is a high-tech enterprise specializing in the research, development, production, and sales of testing equipment for furniture, home goods, toys, textiles, footwear, and more. The compan...                    Dongguan Dongjun Testing Equipment Co., Ltd. is a high-tech enterprise specializing in the research, development, production, and sales of testing equipment for furniture, home goods, toys, textiles, footwear, and more. The compan...

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  • Dongguan Dongjun Testing Equipment Co., Ltd.
  • Xia bian Village, Liaobu Town
  • https://www.universaltesting-machines.com/

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