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Modular Infrared Curing Simulation Module for Pilot Coating Lines
Product Description: This modular IR unit is designed to integrate directly into pilot-scale or lab-scale coating application lines (e.g., after a spray booth or coater). It simulates industrial IR curing conditions on a continuous or batch basis, allowing for accurate scale-up studies and process validation before full production investment.
Technical Parameters:
Item
Parameter
Remarks
Module Type
Overhead Tunnel or Vertical Cabinet
Customizable integration design
IR Emitter Type
Medium-wave Ceramic or Quartz Panel
High power density, customizable
Effective Heating Length
500mm, 1000mm (Standard)
Fully customizable to your line speed
Power Density
Up to 80 kW/m² (adjustable)
Zoned control possible
Temperature Control
Multi-zone PID with pyrometer feedback
Controls surface temperature of moving sample
Conveyor Integration
Compatible with belt/chain-on-edge systems
Customizable inlet/outlet ports
Max Substrate Temp
Up to 400°C
Cooling
Integrated post-IR cooling zone (Optional)
Composition of Production Line: This module is designed to be part of a larger line. It comprises: IR emitter array in a steel housing, Reflective and insulated tunnel, Zoned power controllers, Temperature monitoring sensors, Safety light curtains/interlocks (optional), Control interface for main line PLC.
Application: Process development and validation for coil coating, web coating, automotive part coating, and furniture finishing on pilot lines. Used to determine the exact IR power, dwell time, and temperature profile needed for production.
Customization: Integration is fully customizable. We design the module's dimensions, power, zoning, and control interface to fit seamlessly into your existing lab or pilot coating line setup.
Feature: Provides a true bridge between benchtop testing and full production. Enables accurate calculation of line speed and energy requirements for production-scale IR ovens, de-risking scale-up.
Support and Services: Engineering consultation for line integration, collaborative process testing, installation supervision, and joint commissioning with your pilot line.
Packing and Shipping: Modular sub-assemblies crated in heavy-duty wooden boxes. Detailed integration drawings and I/O lists provided prior to shipping.
FAQ: Q: Can this module connect to our existing lab coater's PLC? A: Yes, providing a customized control interface (Profibus, Ethernet/IP, etc.) for seamless integration is a standard part of our service. Q: What safety features are included? A: Standard includes over-temperature protection and door switches. Options like emergency stops, light curtains, and exhaust can be customized. Q: How do you determine the required module length? A: Based on your target line speed, desired dwell time, and coating cure requirements. We perform a feasibility analysis to recommend the customized specification.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
