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High-Speed UV Light Sterilization Tunnel for Food-Grade Pulp Molded Packaging - Conveyorized Inline System
Production Line Composition
This system consists of an infeed conveyor, a stainless steel sterilization tunnel housing high-intensity UV-C lamps, a powered outfeed conveyor, an integrated exhaust system, and a robust PLC control panel with real-time monitoring.
Product Overview
Our high-speed UV sterilization tunnel is engineered for continuous, inline disinfection of food-grade pulp molded products like trays, containers, and plates. It effectively eliminates up to 99.9% of microorganisms, ensuring product safety and extending shelf life without the use of chemicals or heat, which can damage sensitive materials.
Technical Specifications
Parameter
Specification
Sterilization Method
UV-C Germicidal Lamps (254nm)
Conveyor Type
Mesh Belt or Flat Belt (Customizable)
Belt Width
Standard 300mm, 500mm, 800mm (Customizable)
Tunnel Length
Customizable to achieve required D-value (Dose)
Power Supply
380V / 50Hz / 3 Phase
UV Lamp Life
Approx. 9,000 hours
Control System
PLC with HMI for speed and intensity control
Throughput Capacity
Customizable based on conveyor speed and tunnel length
Applications
Ideal for integration into automated production lines for:
Pulp Molded Food Trays and Clamshells
Disposable Plates and Bowls
Egg Cartons
Other porous and heat-sensitive food packaging
Customization Options
We offer extensive customization to match your production line. Key customizable features include the tunnel length and lamp configuration to achieve your specific log reduction target, conveyor belt material, and integration interfaces with your existing equipment.
Key Features
Inline Efficiency: Enables continuous, high-throughput sterilization without bottlenecks
Chemical-Free & Dry Process: No residues, no moisture, safe for paper and pulp products
Energy Efficient: Low heat output compared to thermal methods, reducing operational costs
Safety Interlocks: Automatic shut-off when the tunnel is opened for operator safety
Real-Time Monitoring: Continuous display of UV intensity and conveyor speed
Support and Services
We provide installation guidance, operator training, and a comprehensive stock of consumables like UV lamps. Remote diagnostics and technical support are available.
Packing and Shipping
The machine is shipped as modular sections for easy installation. All components are securely crated in weather-proof wooden boxes for safe international transport.
Frequently Asked Questions
Q: What is the sterilization efficacy?
A: It can achieve a >99.9% (3-log) reduction of common bacteria and molds. The exact efficacy is customizable and depends on the exposure time (a function of conveyor speed and tunnel length).
Q: Can it handle different product heights?
A: Yes, the tunnel's internal clearance is customizable during ordering to accommodate your specific product dimensions.
Q: Is there any heat damage to the products?
A: Minimal. UV-C is a cold process, making it ideal for heat-sensitive materials like pulp mold.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
