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Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines
Production Line Composition
A standard UV food sterilization production line integrates the following key components: UV-C lamp arrays (housed in stainless steel modules), a power supply and control cabinet, a conveyor system (belt or roller), protective safety enclosures with interlock systems, a ventilation or cooling unit, and a sensor monitoring system. The modular design allows for a customizable layout, length, and configuration to fit seamlessly into existing processing lines.
Product Overview
This UV sterilization equipment utilizes germicidal ultraviolet-C (UV-C) light to effectively inactivate pathogens, bacteria, viruses, and molds on food surfaces, packaging materials, and processing equipment. It is engineered for the food industry to extend shelf life and enhance safety without the use of chemicals or heat, preserving product quality. The system offers customizable irradiation intensity and exposure time to suit different food types and throughput requirements.
Technical Specifications
Parameter
Description
Value / Range
Model Series
UV Sterilization Systems with customizable modules
UV-FoodSafe Series
UV Lamp Type & Wavelength
Low-pressure mercury lamps, peak emission
254 nm (185 nm optional)
UV Lamp Power / Module
Power per lamp module
100W - 1000W (Customizable)
Effective Sterilization Intensity
UV dosage at product surface
10 - 100 mJ/cm² (Adjustable)
Conveyor Width & Speed
Customizable belt/roller dimensions and variable speed
Width: 300-1200 mm, Speed: 0.5-5 m/min
Machine Dimensions (LxWxH)
Varies based on customizable tunnel length
Standard: 2000x800x1200 mm (Custom lengths available)
Power Supply
Standard and customizable options
220V/50Hz or 380V/50Hz, 60Hz available
Control System
PLC with HMI for dose control and monitoring
Customizable programs for different products
Housing Material
Contact parts compliant with food safety standards
This equipment is designed for diverse food industry applications:
Food Surface Treatment: Sterilization of fruits, vegetables, meats, cheeses, and baked goods
Liquid Sterilization: Treatment of water, juices, brines, and syrups in transparent or thin-film flow chambers
Packaging Material Decontamination: Sterilizing bottles, jars, lids, trays, and films before filling
Processing Environment: Air and surface sterilization in critical zones. Applications are customizable based on specific microbial reduction goals
Customization Options
We offer extensive customizable solutions to meet precise operational needs:
Tunnel Configuration: Length, number of UV modules, and conveyor type (mesh, belt, roller) are customizable
UV Dosage Control: Adjustable lamp intensity and conveyor speed for different product sensitivities
Integration Features:Customizable interfaces (I/O, PLC communication) for seamless line integration
Specialized Designs: Development of systems for unique products or non-standard packaging
Key Features
Chemical-Free & Non-Thermal: Ensures food safety without altering taste, texture, or nutritional value
High Germicidal Efficiency: Effective against a broad spectrum of microorganisms at the DNA level
Energy-Efficient Operation: Modern electronic ballasts and reflective chamber design optimize energy use
Robust & Hygienic Construction: Fully stainless steel housing, easy to clean and maintain
Intelligent Monitoring: Real-time UV intensity monitoring and data logging for HACCP compliance. Systems are customizable for automated reporting
Support and Services
Installation & Validation: Professional installation, operational training, and performance validation (microbial reduction tests)
Warranty: Comprehensive warranty on lamps and machinery. Extended warranty options available
Maintenance Plans: Scheduled maintenance and lamp replacement services
Technical Support: Lifelong access to technical support and spare parts for your customizable configuration
Packing and Shipping
Packing: Equipment is securely packaged in weatherproof wooden crates with internal cushioning
Shipping: Shipped worldwide via sea or air freight. Shipping terms (Incoterms) and logistics are customizable to client requirements. All necessary documentation is provided
Frequently Asked Questions
Q: Is UV light safe for food?
A: Yes. UV-C light is a non-ionizing radiation, recognized as a safe and effective surface treatment for many foods by regulatory bodies like the FDA. The process leaves no residue.
Q: What is the sterilization effectiveness?
A: Effectiveness depends on the applied UV dose. A properly customized system can achieve 3-log to 5-log (99.9% to 99.999%) reduction of target microorganisms.
Q: Can it be integrated into my current production line?
A: Absolutely. Our systems are designed for integration. We offer customizable conveyor heights, widths, and control interfaces to connect with your existing equipment.
Q: How often do UV lamps need replacement?
A: Germicidal UV lamps typically have a service life of 8,000 to 12,000 hours. The control system often includes lamp life monitoring. Replacement schedules can be part of a customized service plan.
Q: Are there any safety precautions?
A: The equipment is fully enclosed with safety interlocks that shut off UV lamps if accessed. It is designed to prevent any UV leakage, ensuring operator safety. Safety features can be customized to meet local regulations.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
