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High-Precision Customizable Spin Coating Machine for Internal Coating of Pulp Molding - Laboratory Small-Scale Production Line
Product Overview
This multi-function laboratory coater is the ultimate tool for comprehensive coating process development. It allows researchers to not only apply coatings with high precision but also to test and optimize the subsequent drying and curing stages under controlled conditions. It is ideal for tackling complex coating challenges that require integrated solution development.
Production Line Composition
An all-in-one R&D workstation that integrates a precision spin coater, a programmable dispensing unit, and multiple curing options (hot air, IR, and optional UV lamp) within a single compact frame.
Main Machine (Spin Coating Unit + Precision Control System)
Raw Material Supply Device (Coating Material Storage Tank + Quantitative Delivery Pump)
Sample Fixing Fixture (Compatible with Different Sizes of Pulp Molding Products)
Drying & Curing Module (Low/High Temperature Optional)
Waste Recovery System (Environmentally Friendly Waste Liquid Collection Device)
This system is the most customizable option, designed as a platform. We can work with you to customize the integration of specific coating heads (spray, dip), sensors (thickness, temperature), and curing technologies to perfectly match your research objectives.
Coating Thickness Customization: Support precise adjustment of coating thickness according to product requirements (minimum 1 μm increment)
Fixture Customization: Design and manufacture special fixtures for non-standard size pulp molding products (e.g., irregular shapes, large diameters)
Process Parameter Customization: Customize spin speed curves, drying temperature programs, and coating time to match specific coating materials
Power Supply Customization: Adapt to different regional power standards (AC 220V/50Hz, AC 110V/60Hz, etc.)
Additional Function Customization: Optional automatic feeding system, online thickness monitoring, or data logging module (customizable based on customer needs)
Key Features
All-in-One Platform: Combines coating application and curing in one device, streamlining R&D
Multiple Coating & Curing Methods: Offers unparalleled flexibility for process exploration
Advanced Control & Monitoring: PC software allows for complex programming and detailed data acquisition
Future-Proof Design: Modular architecture allows for adding new capabilities as your research evolves
Expert-Oriented: Designed for users who need maximum control over every process variable
High Uniformity: Spin-coating technology ensures consistent internal coating thickness without leakage or unevenness
Strong Customizability: Flexible adjustment of key parameters and customizable fixtures to meet diverse application needs
Efficient & Energy-Saving: Fast coating and drying process, low power consumption, and high production efficiency
Easy Operation: Intuitive touchscreen control, simple parameter setting, and no requirement for professional technical background
Environmental Protection: Equipped with a waste liquid recovery system to minimize environmental pollution
Stable Performance: High-precision motor and temperature control system guarantee long-term reliable operation
Support and Services
We provide dedicated application engineering support to help you configure the ideal system, extensive on-site or virtual training, and joint process development assistance.
Provide detailed operation manuals, technical specification documents, and video training materials
Offer a 1-year warranty for the entire machine (excluding consumables) and lifelong maintenance support
Deploy a professional technical team to provide 24/7 online and on-site troubleshooting services
Supply original spare parts and customized accessories for long-term cooperation
Deliver free technical consultation for coating process optimization and material selection
Packing and Shipping
The fully integrated system is shipped in a custom-designed, shock-absorbing wooden crate with dedicated compartments for each sensitive component.
Packing: The machine is packed in a wooden case with EPE foam lining to prevent collision and damage during transportation. All accessories (fixtures, power cables, tools) are individually packed in waterproof bags.
Shipping: Support sea freight, air freight, or international express (DHL/FedEx/UPS/TNT) based on customer requirements. Provide complete shipping documents (commercial invoice, packing list, CO, etc.) for smooth customs clearance.
Delivery Time: 7-15 working days after payment (15-30 working days for customized products).
Frequently Asked Questions
Q: Can we simulate our production line's multi-stage drying process on this machine?
A: Yes, the programmable curing modules allow you to create complex time-temperature profiles, making it an excellent tool for process simulation and optimization.
Q: How does the data logging work?
A: The software records key parameters (spin speed, temperature, process time) for each run, which can be exported for analysis and reporting.
Q: We have a very specific research need. Can you modify the base machine?
A: Absolutely. Our core competency is providing customized R&D solutions. We frequently engineer special fixtures, integrate third-party sensors, or develop unique software features to meet specific research challenges.
Q1: Can this machine be used for both water-based and oil-based coatings?
A1: Yes, it supports water-based, oil-based coatings, and biodegradable polymers (e.g., PHA, chitosan). We also offer customized solutions for special coating materials.
Q2: What is the maximum customizable coating thickness?
A2: The standard customizable range is 5-100 μm. For thicker coatings (up to 200 μm), please inform us in advance for technical modifications.
Q3: Is the fixture compatible with irregularly shaped pulp molding products?
A3: Yes, we provide fixture customization services. Simply provide the 3D drawing or physical sample of the product, and we will design a matching fixture.
Q4: How long is the delivery time for customized products?
A4: Standard products have a delivery time of 7-15 working days. For customized products (e.g., special fixtures, additional functions), the delivery time is 15-30 working days depending on the complexity of customization.
Q5: Do you provide on-site installation and training?
A5: Yes, we can arrange professional engineers for on-site installation, commissioning, and operation training (service fees and travel expenses are borne by the customer). Free online training is also available for remote cooperation.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
