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High-Power UV Curing Oven for Rapid Drying of Oil-Based Coatings
This industrial-grade UV Curing System is engineered to instantly cure and harden oil-based coatings applied to rigid, flat substrates including metal sheets, furniture panels, and PVC boards. Utilizing high-intensity ultraviolet light, it triggers a photochemical reaction that transforms liquid coatings into durable, high-gloss, scratch-resistant finishes within seconds.
Production Line Composition
Infeed Section: Smooth transfer of coated panels
UV Curing Tunnel: Main chamber housing UV lamp arrays and reflector system
Conveyor System: Chain-driven roller or mesh belt conveyor
Exhaust/Ventilation System: Heat and ozone management
Control Panel: Centralized PLC with Touchscreen HMI for full process control
Power Cabinet/Cooling System: Separate electrical cabinet and dedicated cooling
Technical Parameters
Parameter
Specification
Customization Option
UV Source
High-Pressure Mercury Lamp (Standard)
Source type is customizable (Gallium-doped, Iron-doped, or UVLED)
Peak Wavelength
365 nm (Standard Mercury)
Wavelength is customizable (385, 395, 405 nm for UVLED)
Power Density
Up to 200 W/cm (System dependent)
Intensity and profile are customizable based on coating and speed
Conveyor Type
Roller Conveyor (Standard)
Conveyor type and material are customizable
Conveyor Width
Standard: 1300mm
Maximum width is fully customizable
Curing Length
Standard: 1500mm
Length and number of lamps are customizable
Power Requirement
Customizable based on final configuration
Designed to match local voltage requirements
Cooling Method
Forced Air Cooling (Standard)
Cooling method (air/water) is customizable
Applications
Metal Sheets: Curing oil-based paints for architectural cladding, appliance housings, and industrial parts
Furniture Panels: High-gloss and matte finish curing for kitchen cabinets, office furniture, and decorative panels
PVC Boards: Surface finishing for ceiling panels, wall cladding, and PVC-based substrates
Other Rigid Substrates: System can be customized for composite panels, MDF, and other coated flat materials
Customization Options
Customization is fundamental to our design process. We offer extensive options to ensure perfect integration into your operation:
Tailored UV Spectrum: UV lamp type and wavelength can be customized to match your coating's photoinitiators
Modular Tunnel Design: Curing chamber length, width, and lamp configuration can be customized
Specific Conveyor Solutions: Different conveyor types and materials available as customized options
Integration Services: Machine can be customized to interface with existing equipment
Key Features
Instant Curing: Cures coatings in seconds, dramatically increasing production speed
Superior Finish Quality: Produces hard, durable, chemical-resistant, high-gloss finishes
Energy Efficient Options: UVLED modules offer significant energy savings and instant on/off capability
User-Friendly PLC Control: Simplifies operation and allows for saving customized recipes
Robust Construction: Built with industrial-grade components for reliable 24/7 performance
Support and Services
Installation & Commissioning: On-site setup and calibration by expert engineers
Comprehensive Training: In-depth training for operators on machine use and safety
Dedicated Technical Support: Remote and on-site troubleshooting and assistance
Warranty & Spare Parts: Full warranty coverage and guaranteed supply of genuine spare parts
Packing and Shipping
Packing: Securely crated in export-standard wooden cases with weather-proofed internal components
Shipping: Worldwide shipping with customizable terms based on location and order details
Frequently Asked Questions
Q: Can this UV system cure dark-colored or heavily pigmented oil-based coatings?
A: Yes. While standard mercury lamps are effective, we offer customizable lamp options like Gallium or Iron-doped lamps which emit spectra that penetrate and cure dark pigments more effectively.
Q: What is the advantage of a UVLED system over a traditional mercury vapor system for our PVC panels?
A: UVLED is a "cold" cure, producing minimal infrared heat. This is ideal for heat-sensitive materials like PVC, preventing warping or damage. It also offers instant on/off and lower energy consumption, which is customizable based on your production schedule.
Q: How is the UV intensity controlled for different line speeds and coating types?
A: The UV intensity and conveyor speed are controlled through the PLC. You can create and save customized recipes that automatically adjust these parameters for different products, ensuring consistent cure quality every time.
Q: What technical support is available after purchase?
A: We provide comprehensive support, including installation, training, and ongoing technical assistance to ensure your machine operates at peak performance. We also offer a readily available stock of customizable spare parts.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af... Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af...
