Customizable UV-C Surface Sterilization Tunnel for Food Packaging & Bulk Dried

Product Specification

Customizable UV-C Surface Sterilization Tunnel for Food Packaging & Bulk Dried Fruit Processing Lines

Product Description

This UV Surface Sterilization Machine is engineered to deliver efficient, chemical-free microbial control on the surfaces of food packaging and bulk dried fruits. Utilizing high-power UV-C light at the germicidal wavelength of 254nm, it effectively reduces pathogens, molds, and yeasts, thereby extending product shelf life and ensuring food safety. The machine features a customizable tunnel design and conveyor system, making it an ideal, flexible solution for integration into various production environments.

Composition of Production Line

The system is a modular unit that can be integrated into an existing production line. Its core components include:

• Infeed Section: For smooth product transfer.

• UV-C Sterilization Tunnel: Housing the UV lamp arrays.

• Stainless Steel Conveyor: For transporting products through the tunnel.

• Exhaust System (Optional): For heat dissipation.

• Control Panel: Centralized PLC-based interface for parameter setting and process monitoring.

Technical Parameters

Application

• Food Packaging: Surface decontamination of plastic trays, pouches, and containers.

• Bulk Dried Fruits: Sterilization of loose items like raisins, apricots, mangoes, and banana chips.

• Nuts & Seeds: Microbial reduction on nut and seed surfaces.

• Other Dry Food Products: The system can be customized for herbs, spices, and grains.

Customization

Customization is central to our design philosophy. We offer extensive customization options to ensure the system meets your exact needs, including:

• Tailored UV Dosage: Adjusting conveyor speed and UV intensity for your specific product.

• Modular Tunnel Design: The sterilization chamber length and lamp configuration can be customized.

• Specific Conveyor Solutions: Different belt types and widths are available as customized options.

• Integration Services: The machine can be customized to interface with your existing upstream and downstream equipment.

Feature

• Chemical-Free Sterilization: Provides a clean, residue-free alternative to chemical sanitizers.

• High Germicidal Efficiency: Effective against a broad spectrum of microorganisms.

• User-Friendly PLC Control: Simplifies operation and allows for saving customized sterilization recipes.

• Robust Construction: Built with food-grade stainless steel for durability and easy cleaning.

• Energy-Efficient Operation: Features high-output, long-life UV-C lamps.

Support and Services

• Installation & Commissioning: On-site setup and calibration by our expert engineers.

• Comprehensive Training: In-depth training for your operators on machine use and safety.

• Dedicated Technical Support: Remote and on-site troubleshooting and technical assistance.

• UV Lamp Replacement Service: Guaranteed supply of genuine, high-performance UV-C lamps.

Packing and Shipping

• Packing: The machine is securely crated in an export-standard wooden case for maximum protection during transit.

• Shipping: We ship worldwide. Shipping terms (e.g., FOB, CIF) are customized based on customer location and requirements.

FAQ

• Q: What is the effectiveness of UV-C on different dried fruits?

  • A: UV-C is highly effective on most dried fruits. The required dosage can be customized by adjusting exposure time and intensity to account for surface texture and microbial load.

• Q: Can this machine handle both packaged goods and loose products?

  • A: Yes, the conveyor system and UV chamber are designed to be customized for both scenarios, ensuring optimal exposure for all product types.

• Q: How is the UV dosage controlled for different products?

  • A: The UV dosage is controlled by adjusting the conveyor speed and lamp intensity through the PLC, allowing for fully customized settings for each product.

• Q: What technical support is available after purchase?

  • A: We provide comprehensive support, including installation, training, and ongoing technical assistance to ensure your machine operates at peak performance.