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Smart IoT Rotary Coating Pilot Machine with CE Certificate for Premium Pulp Molded Products - Industry 4.0 Solution
Production Line Overview
This integrated system features a raw material input conveyor, pre-treatment section, microwave drying and sterilization chamber, automatic turning device, moisture balancing unit, cooling output conveyor, and intelligent control system. The entire line can be fully customized with additional modules such as coating systems, flavor injection, or special gas environment control.
Product Description
Our high-precision microwave drying and sterilization production line employs advanced microwave technology combined with intelligent control systems to achieve exceptional drying uniformity and sterilization effectiveness. The system maintains optimal temperature and humidity conditions throughout the processing, ensuring maximum nutrient retention while meeting strict food safety standards.
Technical Specifications
Parameter
Specification
Customization Options
Model Series
MDS-25 | MDS-50 | MDS-100
Power scalable
Microwave Power
25 kW | 50 kW | 100 kW
Configurable in 5kW increments
Processing Capacity
50-120 kg/h | 120-300 kg/h | 300-700 kg/h
Throughput customizable
Belt Dimensions
600×4000 mm | 800×5000 mm | 1000×6000 mm
Size adjustable
Temperature Control
30-120°C ±1°C
Multi-zone independent control
Moisture Reduction
5-85% (adjustable)
Real-time monitoring available
Sterilization Rate
>99.99%
Validated to industrial standards
Control System
PLC + 10" Touch Screen
Brand preferences acceptable
Power Requirements
380V/3PH/50Hz
Voltage customization available
Applications
Specifically designed for:
Premium dried fruits and vegetables (e.g., avocado, blueberries, mushrooms)
We provide completely bespoke engineering solutions including:
Material-specific wavelength optimization
Multi-stage drying configurations
Hybrid heating technology integration
Specialized belt materials (PTFE, metal mesh, etc.)
Automated cleaning systems (CIP/SIP)
Industry 4.0 connectivity and data reporting
Key Features
Intelligent Adaptive Control: Auto-adjusts parameters based on real-time product feedback
Energy Recovery System: Recirculates thermal energy, reducing operating costs by 40-60%
Non-Thermal Effects: Enhanced sterilization through specific frequency modulation
Modular Design: Easy maintenance and future upgrades
Precision Processing: ±0.5% moisture content control accuracy
Remote Monitoring: Cloud-based operation and maintenance support
Support and Services
24-month warranty on microwave generators
On-site installation and calibration
Operator training and process optimization
24/7 remote technical support
Annual maintenance contracts available
Spare parts guaranteed for 10 years
Packing and Shipping
Climate-controlled packaging for electronic components
Custom crating with desiccant and corrosion inhibitors
Professional export documentation handling
FOB, CIF, or DAP terms available
Worldwide shipping with insurance coverage
Frequently Asked Questions
Q: What is the minimum order quantity for customized systems?
A: We offer solutions from pilot-scale to full production lines, with no minimum quantity requirements.
Q: How do you ensure uniform drying for irregularly shaped products?
A: Our proprietary field distribution technology and product turning systems ensure even exposure regardless of shape.
Q: Can the system be integrated with existing production lines?
A: Yes, we specialize in retrofitting and integration projects with existing equipment.
Q: What certifications does the equipment carry?
A: ISO9001 with FDA and USDA approvals available.
Q: How long does installation and commissioning take?
A: Typically 5-10 working days with our expert engineers on site.
Q: Do you provide process validation support?
A: Yes, we offer complete validation packages including IQ/OQ/PQ documentation.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification:
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...