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Internal Spin Coating Line for Pulp Molding Products - Fully Automatic Precision Coating Machine
Production Line Composition
Automatic feeding and orientation system
Precision spin coating station (multi-axis)
Pre-treatment plasma cleaning unit
Flash-off and leveling section
UV/LED or thermal curing oven
Quality inspection system (vision-based)
Automated unloading and stacking system
Closed-loop viscosity control system
Environmental control enclosure
Product Overview
This specialized spin coating line is engineered for applying uniform internal functional coatings to pulp molding products. The system ensures precise coating thickness distribution and excellent coverage on complex 3D geometries. The line is fully customizable to accommodate various product sizes, coating materials, and production requirements.
Technical Specifications
Parameter
Standard Specification
Customization Options
Product Size Range
Ø50-200mm, H50-150mm
Customizable for larger sizes
Coating Thickness
10-50μm (±2μm)
Adjustable thickness range
Production Capacity
20-30 pieces/minute
Higher speed configurations
Rotation Speed
500-3000 RPM
Programmable speed profiles
Coating Accuracy
±1% CV
Enhanced precision options
Curing Method
UV/LED or thermal
Customizable curing systems
Control System
PLC + HMI
Multi-language interface
Power Requirement
380V/50Hz/3Phase, 60kW
Adaptable to local standards
Applications
Food container internal moisture barrier coatings
Biodegradable packaging functional coatings
Industrial packaging protective layers
Medical pulp product special coatings
Electronic packaging static protection
Customization Services
We offer tailor-made solutions including:
Custom product handling fixtures and mandrels
Specific coating thickness and uniformity requirements
Integration with existing production facilities
Specialized coating material compatibility
Automated quality inspection criteria
Key Features
Precision Coating: Multi-axis spin technology for complex geometries
Quick Changeover: Rapid tooling adjustment for different products
Material Saving: Precision coating amount control reduces waste
Energy Efficient: Low energy consumption design
Hygienic Design: Easy cleaning and maintenance
Smart Monitoring: Real-time process parameter tracking
Support and Services
Customized engineering and design services
On-site installation and commissioning
Comprehensive operator training program
24-month warranty on main components
Remote diagnostic and technical support
Spare parts supply guarantee
Process optimization services
Packing and Shipping
Export-standard wooden crates
Shock-absorbent and moisture-proof packaging
Professional logistics management
Worldwide shipping services
On-time delivery guarantee
Frequently Asked Questions
Q: What is the minimum order quantity for a customized production line?
A: We provide solutions for both pilot-scale and mass production needs, with customizable configurations for various production volumes.
Q: Can the line handle water-based coating materials?
A: Yes, the system is customizable to handle various coating types including water-based, solvent-based, and UV-curable materials.
Q: What is the lead time for a customized system?
A: Typically 16-20 weeks for standard customization, depending on specific requirements.
Q: Do you provide coating formulation support?
A: Yes, we offer technical support for coating material selection and process optimization.
Q: Can the line be integrated with existing pulp molding equipment?
A: Absolutely, we specialize in designing customized interfaces for seamless integration.
Q: What kind of training is provided?
A: We offer comprehensive training covering operation, maintenance, and troubleshooting procedures.
Q: Is the system compatible with different product shapes?
A: Yes, through customizable tooling and fixtures, we can accommodate various product geometries.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
