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High-Output Rotary Spin Coating Line for Molded Pulp Industrial Packaging Interior Coating
This 24-Station Rotary Spin Coating Line is engineered for high-volume, precision application of internal barrier coatings on molded pulp industrial packaging such as electronics protective inserts, automotive component trays, industrial pallets, and heavy-duty packaging containers.
Production Line Composition
Automatic Feeding System: Syncs with upstream molding press to automatically load unfinished molded pulp products onto the line
24-Station Rotary Indexing Table: Precision-engineered core assembly with machined nests for consistent part holding and indexing
Precision Dosing & Spin Coating Units: Servo-controlled dosing pumps and high-speed spindles for accurate coating application
Integrated Drying/Curing Tunnel: Conveyorized multi-zone tunnel with IR and forced hot air for solvent evaporation and film curing
Centralized PLC Control Cabinet & HMI: Touchscreen interface for complete parameter control and production monitoring
Automatic Unloading & Stacking Unit: Organized collection and stacking of finished coated products
Technical Parameters
Parameter
Specification / Description
Number of Work Stations
24 positions (rotary indexing)
Production Capacity
15-35 cycles/min (360-840 pcs/hr, customizable by part size and drying time)
Integrated multi-stage tunnel (IR + forced hot air)
Control System
PLC with touchscreen HMI, recipe management, data logging
Power Supply
380V / 50Hz / 3-phase (configurable to regional standards)
Machine Footprint (L×W×H)
Customizable to factory space (approx. 12m × 2.5m × 2.2m for standard configuration)
Applicable Product Dimensions
Customizable fixture design to accommodate diverse product sizes
Applications
Ideal for applying internal barrier coatings to molded pulp industrial packaging across multiple sectors:
Electronics packaging: Protective inserts for smartphones, laptops, tablets, home appliances, gaming consoles
Industrial products and automotive parts: Sturdy transport trays and custom inserts for heavy components
Cosmetic packaging: Specialty inserts requiring aesthetic and protective finishes
Furniture components: Shaped packaging elements for furniture protection during transit
Customization Options
The line configuration is fully customizable to fit specific factory space, production volume, and product geometry requirements:
Adjustable number of stations based on production needs
Custom-engineered fixtures for unique product shapes
Tailored coating thickness and application parameters
Additional features such as pre-treatment zone, quality inspection station, or robotic stacking
Coating colors and textures can be customized for branding or product differentiation
Key Features
Precision Coating: Ensures uniform, pinhole-free internal coatings on complex 3D geometries
High Production Output: 24-station design enables continuous high-volume operation
Energy-Efficient Drying: Multi-zone tunnel with staged heating reduces energy consumption
Stainless Steel Construction: Provides durability and corrosion resistance for industrial environments
PLC Control System: Centralized operation with easy parameter adjustment and recipe storage
Support and Services
Installation & Commissioning: On-site support for installation and line integration
Training Programs: Comprehensive operator and maintenance training
Maintenance Support: Regular maintenance guidance and troubleshooting
Technical Assistance: Responsive remote and on-site technical support
Spare Parts Availability: Lifetime supply of genuine spare parts
Packing and Shipping
Packaging: High-quality wooden box packaging with shock-proof materials to prevent shipping damage
Shipping: Worldwide shipping available; flexible logistics options including sea, air, and land freight
Delivery Time: 30-60 days depending on customization complexity and destination
Frequently Asked Questions
Q: Can the coating thickness be customized for different products?
A: Yes, the coating thickness is fully adjustable via PLC-controlled parameters, typically ranging from 5 to 25 gsm dry weight, to meet specific product requirements.
Q: Is this production line compatible with PFAS-free coating materials?
A: Yes, the system is specifically designed to handle PFAS-free, water-based, and bio-based barrier coatings in compliance with global environmental regulations.
Q: What is the typical lead time for a customized production line?
A: Standard delivery time is 30-45 days for a non-customized line. Customized configurations may require 45-60 days depending on engineering complexity.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
