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{"title":"High-Speed Spin Coating System for Tableware | Mass Production Internal Coating","imgUrl":"https:\/\/img.chinax.com\/nimg\/f7\/f7\/f0fb6746f2c15dae03742cfcd856-200x200-1\/high_speed_spin_coating_system_for_tableware_7c_mass_production_internal_coating.jpg","attrs":{"Brand Name":"Osmanuv","Model Number":"OSM-XT-1006T","Certification":"ISO9001","Place of Origin":"China"}}
Compact Rapid Drying Oven: Energy-efficient oven with adjustable temperature zones
Centralized Control Unit: PLC-based system with intuitive HMI and recipe memory for storing multiple custom coating programs
Product Description
This Compact 6-Station Programmable Spin Coating System is a versatile and space-saving solution perfect for R&D, pilot projects, and small to medium-batch production of coated molded pulp tableware. It allows for rapid prototyping and application of various functional coatings (waterproof, oil-proof, heat-resistant barriers) to diverse pulp molded samples with high precision.
The machine enables manufacturers to test and perfect uniform, high-performance coatings with exceptional control and repeatability, serving as a vital bridge between lab-scale concept and full-scale production. Custom-engineered fixtures ensure secure product holding during the spin coating process for consistent 360-degree internal coverage.
Water-based dispersions, bio-based barriers (PLA, PHA), PFAS-free solutions, test formulations
Drying / Curing Method
Compact IR or Convection Oven with Adjustable Temperature (RT - 120°C)
Control System
Microprocessor with Recipe Memory; saves and loads multiple coating programs
Power Supply
220V / 50Hz/60Hz (Customizable for regional standards)
Air Pressure
0.5-0.7 MPa
Machine Footprint (L×W×H)
Highly customizable; compact layout available (approx. 5m × 2m × 1.8m for standard configuration)
Application
Suited for laboratories, startups, and manufacturers producing a wide variety of molded pulp tableware products requiring tailored coating solutions:
Coating formulation R&D: Testing bio-based coatings, PFAS-free oil barriers, and waterproof agents on pulp molded substrates
Process parameter optimization: Determining ideal spray volume, rotation speed, and drying conditions for full-scale production
Small-batch production: Manufacturing limited runs of specially coated, high-value, or prototype tableware
Quality control testing: Verifying coating performance and consistency before committing to large production orders
Customization
This system is highly customizable for R&D and small-batch production needs. Customization options include:
Various spin head designs and fixture types (vacuum chuck, mechanical clamp, custom-machined nests)
Software for complex coating recipes and test protocols
Integration with different drying or curing technologies (IR, UV-LED, NIR, hot air)
Tailored product holders designed to hold your specific tableware shapes (bowls, plates, trays, cups)
Modular layout adaptable to available lab or production space
Data logging capability for process parameter recording and quality traceability
Features
Flexibility: Easy-to-change programs and fixtures make it ideal for R&D and small batches of different products
Compact Design: Saves valuable floor space in smaller production or lab areas
User-Friendly: Simple interface allows for quick setup and operation with minimal training
Precision Coating: Ensures consistent, thin, and uniform film on complex 3D geometries
Rapid Drying Cycle: Integrated drying oven speeds up the R&D process
Durable & Low Maintenance: Built with industrial-grade components for reliable performance
Support and Services
Installation Manual & Video Support: Detailed documentation and online training resources
Online Training: Remote training for operators and maintenance personnel
Optional On-Site Commissioning: Professional installation and setup support available
Application Development Support: Assistance with coating formulation integration and parameter optimization
Technical Hotline: Responsive remote technical support
Packing and Shipping
Packaging: Shipped as one main crate with several smaller boxes; standard export wooden case packaging ensures safety for all shipping methods
Shipping: Worldwide shipping available with flexible logistics options
Delivery Time: 30-45 days depending on customization requirements
Frequently Asked Questions
Q: Is this machine suitable for testing new coating formulas?
A: Absolutely. Its programmable nature and customizable parameters make it an ideal platform for R&D and coating formulation testing.
Q: How difficult is it to change the product setup?
A: Very simple. The mechanical fixtures are designed for quick release, and product profiles can be saved and recalled from the control system.
Q: Can this system be scaled up to full production later?
A: Yes. Process parameters optimized on this R&D system can be directly transferred to our high-output production lines for seamless scale-up.
Q: What types of coatings can be tested on this system?
A: The system is compatible with water-based dispersions, bio-based barriers (PLA, PHA), PFAS-free solutions, and various test formulations. Customization options are available for specific coating viscosities and curing requirements.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification:
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...