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Double-Side UV-C + Ozone Combination Sterilizer for 3D Food Packages
Product Overview
This double-side UV-C + ozone combination sterilizer provides comprehensive surface disinfection for three-dimensional food packaging including trays, bowls, cups, clamshells, and pouches. The system delivers simultaneous top and bottom irradiation with optional ozone penetration for complete microbial elimination.
Production Line Composition
Heavy-duty stainless steel frame with dual-layer conveyors
Sterilization of reusable food containers in central kitchens
Pet food flexible pouches
Key Features
True double-side irradiation with independent reflectors for uniform dose distribution
Ozone-assisted sterilization reaching shadows and folds inaccessible to UV light
Catalytic ozone decomposition (outlet ozone <0.05 ppm) for operator safety
Safety interlock system with instant shutdown upon door opening
Lamp life management with cumulative timer and advance replacement reminder
Energy saving mode reducing power to 30% when no product detected
Easy cleaning with removable conveyor belt and splash-proof lamp housings
Optional FDA 21 CFR Part 11 compliant data logging
Customization Options
Fully customizable including independent power control for upper/lower lamp banks, motorized conveyor height adjustment, ozone generator with concentration alarm, various belt types (Teflon mesh, chain drive, or roller), automatic flipping station for non-transparent packages, high-pressure ionizing blower for dust removal, and multi-language HMI support.
Support and Services
Global authorized service centers (12 locations worldwide)
Free remote initial setup with engineer online guidance
3-year warranty on core components (PLC, HMI, transformers)
Preventive maintenance package with biannual on-site calibration
Emergency spare parts shipped within 24 hours
Frequently Asked Questions
Q1: Does ozone affect the taste of fatty foods like cheese or meat?
A1: Low-level ozone (≤0.5 ppm) for short exposure does not cause off-taste. For high-fat products, we recommend turning off the ozone function and using only UV-C. Our unit allows independent ozone on/off control.
Q2: How do you prevent food debris from contaminating the lower lamps?
A2: Lower lamps are protected by a sloped quartz glass shield with compressed air purge. Daily end-of-shift wiping is sufficient. For wet/sticky products, a self-cleaning belt brush can be customized.
Q3: Can this machine handle aluminum trays?
A3: Aluminum is non-transparent. UV-C only sterilizes the exposed top surface. For full inner surface disinfection, we recommend using the ozone function alone or a combination with a spray system. Contact our engineering team for feasibility testing.
Q4: What is the minimum product height that can be processed?
A4: As low as 5mm (e.g., shallow trays). The conveyor belt gap can be adjusted down to zero. Standard range is 10-250mm; we can extend to 350mm upon customization.
Q5: Do you provide validation services for regulatory compliance?
A5: Yes, we partner with accredited labs to perform microbial challenge tests. An English/Chinese validation report can be issued as part of a customization package.
All models emphasize customizable design - from lamp count, belt width, control features to ozone options. For detailed quotations or engineering drawings, please provide your packaging type, line speed, and target log reduction requirements.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
