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Benchtop Spin Coater for Pulp Molding R&D – Precision Coating & Data Acquisition for Lab Samples
Product Overview
This precision-engineered benchtop system is designed for applying uniform functional or decorative coatings onto experimental pulp molded substrates. It enables researchers to accurately explore coating parameters for developing new pulp-based products with highly customizable programming and fixture options.
System Composition
Rigid Benchtop Chassis with Vibration Damping – Minimizes external disturbances for uniform coating
High-Torque Brushless Servo Motor – Provides stable, precise rotation across full speed range
Integrated Digital Spin Controller – Up to 20 programmable recipes
Safety Enclosure with Transparent Door – Allows visual monitoring during operation
Optional Dispense System – Syringe pump or manual dispenser for coating application
Data Logging Interface – USB / Ethernet for process data export
Optional In-situ Thickness Monitoring – Via reflectance measurement
Technical Specifications
Spin coating method
Programmable static dispense & spin
Spin speed range
100 - 10,000 RPM (broad range for R&D, customizable max speed)
Speed accuracy
±1% of set value
Acceleration
100 - 20,000 RPM/s (adjustable)
Programmable steps
Up to 10 steps per recipe (speed/time per step)
Recipe storage
Up to 20 programs, 6 segments each
Sample chuck size
Standard 50mm - 150mm diameter vacuum chuck; fixtures customizable
Max. sample height/depth
Customizable to accommodate 3D pulp mold geometry
Control interface
Digital touchscreen with recipe storage & recall
Data logging
USB / Ethernet for CSV/PDF export
Power requirements
100-240V AC, 50/60Hz (universal input)
Dimensions (W×D×H)
Compact footprint, typically ~400mm × 500mm × 300mm
Applications
Developing moisture-resistant, oil-resistant, heat-resistant, or decorative coatings for pulp molded prototypes
Applying barrier layers or functional coatings in R&D settings
Optimizing coating formulations and process parameters for pulp substrates
Small-batch production of high-value, coated experimental products
Quality assurance and process validation for new pulp molding packaging designs
Academic research and university teaching laboratories
Customization Options
Custom sample fixtures – Designed to hold specific 3D pulp shapes
Extended speed ranges – Up to 15,000 RPM for specialized coatings
Integration with specific fluid dispensing systems – Peristaltic pumps, precision syringe pumps, or automated pipettes
Specialized software for data export – CSV, PDF, or custom format for traceability
Material compatibility upgrades – Corrosion-resistant parts for specific coating chemistries
Heating cover option – In-situ drying during and after spin cycles
Cleanroom compatibility – ISO 5 / Class 100 configuration available
Key Features
Precision control – Exceptional control over spin speed, acceleration, and time for reproducible results
R&D focused – Designed for parameter exploration and data logging
Compact & benchtop – Fits easily into any laboratory environment
Multi-step programmable recipes – Up to 10 steps per recipe for complex coating sequences
Vacuum holding system – Securely holds irregular 3D pulp molded shapes without damage
Data acquisition – Full process logging for traceability and regulatory compliance
Safety interlock – Transparent cover with automatic shutdown when opened
Support & Services
Lifetime free technical support – Email, phone, and video call assistance
Remote commissioning – Engineer guidance via TeamViewer or video call
Free sample testing – Send your pulp molded product for coating test report with parameter recommendations
2-year warranty – On motor, controller, and all electronic components
Spare parts availability – Global shipping within 48 hours for critical items
Operator training – On-site or remote training included
Frequently Asked Questions
Q1: What makes this benchtop coater different from other spin coaters?
A1: This system is specifically designed for pulp molding R&D, with customizable fixtures for irregular 3D shapes, extended speed ranges for low-viscosity coatings, and integrated data acquisition for process traceability.
Q2: Can I use the same machine for both R&D and small-batch production?
A2: Yes. While optimized for R&D, the system is robust enough for small-batch production (up to 100-200 pieces per day). For higher volumes, we offer dual-station production models.
Q3: How do I clean the machine between different coating materials?
A3: The spin bowl is removable for easy cleaning. The vacuum chuck can be wiped or soaked in solvent. All wetted parts are made of corrosion-resistant materials (SUS304 or PTFE).
Q4: Does the machine require compressed air?
A4: No. The vacuum chuck uses an integrated oil-free vacuum pump (included). The system only requires a standard electrical outlet.
Q5: What is the minimum and maximum product size the machine can handle?
A5: Minimum product diameter ~50mm; maximum depends on chuck size. Standard vacuum chuck handles up to 150mm diameter. For larger products, we offer customizable chucks up to 300mm diameter.
All-in-One Single-Station Spin Coating & Drying System for Pulp Molded Barrier Coating
Product Overview
This integrated all-in-one system combines precision spin coating with in-situ drying in a single compact station, eliminating the need for a separate drying oven and reducing process time for developing water-resistant, oil-resistant, heat-resistant, and PFAS-free barrier coatings.
System Composition
Manual Loading Station – Ergonomically positioned for easy placement
Integrated Drying Module – IR lamp or hot air nozzle (temperature adjustable up to 150°C)
Precision Coating Dispense System – Syringe pump or peristaltic pump with volume control
Touchscreen Control Console – PLC-based control with full recipe management
Data Logging Interface – USB / Ethernet / RS485 for process data export
Technical Specifications
Spin speed range
100 - 8,000 RPM (standard), up to 12,000 RPM (customizable)
Speed accuracy
±1 RPM resolution
Sample chuck size
Standard 100mm - 200mm diameter vacuum chuck; fixtures customizable up to 300mm
Drying method
IR lamp or hot air nozzle (selectable)
Drying temperature range
Ambient - 150°C (adjustable, ±5°C accuracy)
Recipe storage
Up to 100 recipes (PLC storage)
Control interface
7" PLC touchscreen HMI
Power supply
220V / 380V, 50/60Hz, single-phase or three-phase
Dimensions (W×D×H)
Approximately 600mm × 600mm × 500mm (customizable)
Applications
Developing and testing water-resistant, oil-resistant, and heat-resistant barrier coatings for pulp molded food containers
Rapid prototyping of coated pulp molded products
Optimizing coating formulations and process parameters
Quality assurance testing for barrier coating performance
Small-batch production of coated pulp molded products for market trials
Research into biodegradable and compostable barrier coatings
Key Features
All-in-one integration – Spin coating and drying in a single station
PLC-based automation – Robust industrial control with full recipe management
In-situ drying – IR lamp or hot air curing immediately after spin cycle
Vacuum holding system – Securely holds irregular 3D pulp molded shapes
Data logging – Full process traceability via USB/Ethernet/RS485
Over-temperature protection – Safety cutoff for drying module
Compact footprint – Fits easily into laboratory or pilot production environments
Support & Services
Lifetime free technical support – Email, phone, and video call assistance
Remote commissioning – Engineer guidance via TeamViewer or video call
Free sample testing – Send your product and coating material for test report with optimized parameters
3-year warranty – On PLC, motor, drying module, and all electronic components
Process optimization consulting – Our coating engineers can help develop optimal parameters
Frequently Asked Questions
Q1: Why do I need an integrated drying module?
A1: Many barrier coatings require drying to form a continuous film. The integrated drying module allows immediate curing, reducing process time and enabling rapid iteration of coating formulations while preventing contamination.
Q2: What is the maximum product size this machine can handle?
A2: Standard chuck size accommodates up to 200mm diameter. With customization, we can accommodate products up to 400mm diameter and 200mm depth.
Q3: Can this machine be used for production, or only R&D?
A3: While optimized for R&D and pilot production, the robust PLC-based control and stainless steel construction make it suitable for small-batch production (50-500 pieces per day).
Q4: What is the typical cycle time per product?
A4: Typical cycle time is 30-90 seconds, depending on spin parameters and drying time. Loading/unloading takes approximately 5-10 seconds.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
