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Precision Ultrasonic Spray Coating Line for Delicate Industrial Pulp Packaging
This High-Speed Inline Spray Coating Line is specifically engineered for large-volume internal coating application onto industrial pulp molded packaging, including heavy-duty trays, corner protectors, edge guards, electronics packaging, automotive parts trays, and custom industrial molded fiber components. Unlike batch processing systems, this inline design enables continuous coating of products as they move through the line on a conveyor, significantly increasing throughput and reducing handling labor.
Modular design — add stations or upgrade components without replacing the entire line
Support and Services
Lifetime free technical support — phone, email, video call
On‑site installation & commissioning — engineers available worldwide
Operator & maintenance training — 5 days on‑site training included
2‑year warranty — on all mechanical and electrical components
Spare parts supply — guaranteed for 10+ years; 48‑hour express shipping
Preventive maintenance program — annual inspection, nozzle calibration, filter replacement
Coating formulation consulting — our coating engineers help you select or develop the optimal coating for your product
Free sample testing — send your molded fiber products; we provide coating test report with optimized parameters
Remote diagnostics — VPN access to PLC for real‑time troubleshooting
Packing and Shipping
Packed in export‑grade plywood cases with VCI anti‑rust film, desiccant bags, and foam padding
Shipped in modular sections (main frame, spray chambers, conveyor sections, control cabinet) for container loading
Sensitive components (nozzles, sensors, PLC) packed separately with anti‑static protection
Includes: English manual, CE certificate, electrical schematics, calibration certificates, tool kit, spare parts kit
Shipping terms: FOB / CIF / DDP by sea, air freight, or land transport
Lead time: 35 days for standard configuration; 45–60 days for fully customized lines
Frequently Asked Questions
Q1: What is the typical production capacity of this inline spray coating line?
A1: Production capacity depends on product size, conveyor speed, and number of spray stations. Typical capacity ranges from 500 to 5,000 pieces per hour. For example, a 600 mm wide line running at 8 m/min can coat approximately 2,000–3,000 small to medium-sized industrial trays per hour. Capacity is fully customizable by adjusting line length and speed.
Q2: Can this line coat both the inside and outside of molded fiber products?
A2: This model is optimized for internal surface coating. For products requiring both internal and external coating, we recommend a two-pass configuration (internal coat, flip, external coat) or consider our double-sided spray line (Product 3).
Q3: How does the temperature and humidity controlled spray booth improve coating quality?
A3: Water-based and bio-polymer coatings are highly sensitive to temperature and humidity. If the environment is too dry, the coating dries too quickly and may crack. If too humid, the coating may not cure properly. The controlled booth maintains optimal conditions (18–28°C, 45–65% RH), ensuring consistent film formation, adhesion, and barrier performance regardless of factory conditions.
Q4: What types of coatings can be used on industrial pulp packaging?
A4: The line is compatible with water-based barrier coatings (acrylic, polyurethane), bio-polymer dispersions (PLA, PHA, PBAT), solvent-based coatings, and UV-curable coatings. For food-contact applications, we recommend PFAS-free, FDA-compliant formulations. For heavy-duty industrial applications requiring high abrasion resistance, polyurethane or epoxy coatings are recommended.
Q5: What is the typical VOC emission level of this system?
A5: With water-based coatings, VOC emissions are typically below 50 mg/m³. The integrated paint mist capture system removes >98% of particulates, and emission concentrations are maintained below 15 mg/m³. For solvent-based coatings, we offer activated carbon filtration to meet local environmental regulations.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
