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This high-speed infrared drying conveyor system is specifically engineered for continuous drying of surface-coated molded pulp products and consists of:
Infeed Conveyor Section: Variable-speed feeding belt with product spacing control for consistent loading and seamless integration with upstream coating equipment
Main Infrared Drying Chamber: Heavy-duty tunnel structure with medium-wave infrared emitter arrays for targeted heating
Multi-Zone IR Heating System: Independently controlled IR emitter zones for optimized drying profile across product width
Hot Air Circulation Assist System: Integrated forced-air circulation to enhance heat distribution and accelerate solvent/moisture evaporation
Exhaust & Humidity Control System: Regulated dampers and moisture extraction fans for efficient removal of evaporated solvents and water vapor
Cooling Section: Ambient or forced-air cooling zone to stabilize finished surface temperature prior to product handling
Outfeed Conveyor Section: Variable-speed exit belt with optional stacking unit for organized collection of dried products
Centralized PLC Control Cabinet with HMI: Touchscreen interface for complete parameter control, recipe storage, and real-time production monitoring
Variable Frequency Drives (VFDs): Precision motor speed control for conveyor and fan systems
Product Description
The High-Speed Energy-Efficient 2.2M Infrared Drying Conveyor is a professional industrial drying system specifically designed for fast, uniform drying of water-based and solvent-based surface coatings on molded pulp products such as tableware (plates, bowls, lunch boxes, trays), industrial packaging inserts, food containers, and other coated pulp articles.
Utilizing medium-wave infrared heating technology, this equipment provides fast, targeted heat directly to the coated surface, accelerating moisture evaporation and coating curing with high energy efficiency. The directly absorbed infrared energy rapidly heats the coating layer without the need for heating the entire surrounding air volume in the workshop, significantly reducing energy waste and operational costs.
The integrated hot air circulation assist system enhances heat uniformity, preventing issues such as pinholing and incomplete curing. With processing speeds up to 30 m/min, this high-speed 2.2-meter-wide infrared drying conveyor is the ideal choice for medium-to-high volume pulp molding manufacturers seeking to improve throughput while maintaining consistent, high-quality surface finish and minimal energy consumption.
Technical Parameters
Parameter
Specification / Description
Model Designation
OSM-IR-2200-HS Series (customizable)
Effective Working Width
2200 mm (customizable from 600 mm to 2600 mm)
Total Conveyor Length
6 - 20 meters (customizable based on drying requirements)
Max Product Height (Clearance)
80 - 180 mm (adjustable)
Conveyor Type
Single-tier Teflon mesh belt / stainless steel mesh chain (customizable)
Customizable based on line length; typical: 8,000×2,800×1,800 mm
Operation Height
900 mm (±20 mm adjustable)
Certifications
CE certified, ISO9001:2015 compliant, UL options available
Applications
Ideal for continuous drying of surface-coated molded pulp products across multiple industrial sectors:
Molded Pulp Tableware: Drying of water-based and solvent-based barrier coatings on plates, bowls, lunch boxes, cups, trays, and food containers
Paperboard Packaging: Drying of functional and decorative coatings on paperboard containers, clamshells, boxes, and cartons
Industrial Pulp Molding: Drying coatings on electronics packaging inserts, automotive parts trays, and other molded fiber industrial components
Coated Pulp Products: Any molded pulp article requiring fast, efficient drying of surface-applied coatings
Furniture Panel Components: Drying of primers and topcoats on furniture boards, cabinet doors, and decorative panels (up to 2200mm width)
High-volume Manufacturing Environments: Continuous production lines requiring high throughput, minimal downtime, and energy-efficient operation
Customization Options
The line is fully customizable to fit specific factory space, production volume, product geometry, and coating requirements.
Effective Working Width: Standard 2200mm configuration fully adjustable from 600mm to 2600mm
Total Line Length: Conveyor length customizable from 6 meters to 20+ meters
Number of Heating Zones: Independently controlled zones customizable from 2 to 6
IR Emitter Selection: Choice of medium-wave or far-infrared emitters
Conveyor Belt Type: Teflon mesh belt, stainless steel mesh chain, or custom belt material
Hot Air Circulation Design: Customizable airflow pattern (top-down, bottom-up, or combination)
Exhaust System Configuration: Fixed or variable-speed exhaust fans, manual or automatic humidity controls
Integration Capability: Direct integration with upstream coating equipment and downstream finishing/packaging systems
Power Supply Configuration: 380V/50Hz (standard), 220V/60Hz (North America), 460V/60Hz, or other regional requirements
Special Certifications: CE, UL, CSA, EAC certification options for international export compliance
Cooling Section: Ambient or forced-air cooling zone length and configuration
Remote Monitoring & Data Connectivity: Optional IoT connectivity for real-time performance tracking
Cleanroom Integration: Stainless steel construction and HEPA-filtered exhaust for medical/pharmaceutical applications
Key Features
2.2-Meter Wide-Format Capacity: Handles large molded pulp products and panels up to 2200mm width in a single pass
High-Speed Continuous Drying: Conveyor speeds up to 30 m/min with multi-zone IR heating
Fast Response Infrared Heating: Medium-wave infrared emitters deliver rapid heat-up times (seconds)
Energy-Efficient Operation: Up to 30% lower energy consumption compared to conventional hot air dryers
Superior Coating Finish: Prevents surface defects such as pinholing, blistering, or incomplete curing
Uniform Temperature Distribution: Staggered IR emitter array combined with hot air circulation assist
User-Friendly PLC Control: Intuitive touchscreen interface with recipe management
Low Operational Cost: Reduced energy consumption and minimal maintenance requirements
Compact Tunnel Design: Modular construction reduces floor space requirements
Support and Services
Installation & Commissioning: Professional on-site installation support including calibration and full line integration
Operator Training Programs: Comprehensive training covering machine operation and maintenance procedures
Technical Hotline & Remote Support: 24/5 remote technical assistance via phone, email, and IoT-enabled remote diagnostics
Preventive Maintenance Plans: Scheduled inspection, calibration, and component replacement services
Process Optimization Consulting: Expert guidance on drying parameter optimization for specific coating formulations
Documentation Package: Comprehensive technical documentation including operation manual and electrical schematics
Spare Parts Availability: Lifetime supply of genuine spare parts through global distribution network
Extended Warranty: Optional 24-month or 36-month extended warranty coverage available
Packing and Shipping
Packaging: Pre-assembled modules shipped on reinforced export wooden pallets with shock-proof materials
Shipping Options: Worldwide shipping via sea freight, air freight for urgent deliveries, or land transportation
Delivery Time: 30 - 45 days for standard configurations; 45 - 60 days for customized configurations
Port of Loading: Major Chinese ports with full export documentation provided
On-Site Assembly: Dedicated installation team with 1-2 weeks on-site assembly and operational validation
Frequently Asked Questions
What types of coatings can be dried with this equipment?
This IR drying conveyor is compatible with a wide range of coating formulations — primarily water-based barrier coatings and solvent-based coatings commonly used in molded pulp applications. Medium-wave IR is particularly effective for water-based coatings due to its strong affinity for water molecules, ensuring efficient moisture removal without damaging the substrate.
What is the 2.2-meter effective working width? Can this be adjusted?
Yes, the machine is fully customizable. While 2200mm is our standard recommended width for large-format molded pulp products, we offer effective working widths ranging from 600mm to 2600mm. The entire line configuration is adjusted accordingly to ensure optimal drying uniformity across your specific product dimensions.
How does infrared drying compare to hot air drying for molded pulp coatings?
Infrared drying offers significant advantages for coated molded pulp. IR transfers heat directly to the coated surface without heating the surrounding air, resulting in up to 30% lower energy consumption compared to conventional hot air dryers. Additionally, IR provides faster response times, more precise temperature control, and reduces surface defects.
Is a cooling section necessary after IR drying?
Yes, a cooling zone is recommended for most applications. After exiting the high-temperature drying zone, coating and substrate surfaces require controlled cooling before handling to prevent heat-related deformation or damage. Our systems include customizable cooling sections from 1-2 meters with ambient or forced-air cooling options.
Can this line be integrated with automatic coating equipment?
Absolutely. The line is designed as a modular system that integrates seamlessly with upstream coating equipment such as roller coaters, spray coating lines, curtain coaters, and automatic dispensing systems. Our engineering team provides full integration planning support.
What is the typical energy consumption?
Energy consumption varies based on the number of heating zones, operating temperature, conveyor speed, and product throughput. The integrated hot air circulation assist system optimizes energy use by recirculating heated air within the tunnel, reducing exhaust losses. Optional heat recovery systems can further reduce energy costs by up to 20%.
What is the warranty period?
Standard warranty is 12 months from the date of commissioning, covering manufacturing defects in materials and workmanship. The warranty includes all electrical, mechanical, and structural components. Extended warranty options (24 or 36 months) are available upon request.
Can the machine handle different product heights/shapes?
Yes, the product height clearance is adjustable between 80-180mm as standard. For deeper products or irregular shapes, custom adjustments can be made including increased clearance height and modified IR emitter positioning to ensure uniform drying across complex product geometries.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
