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Automated UV Curing System for Wood, Glass & Metal – Energy-Efficient, PLC Controlled & Customizable
Product Overview
This advanced UV curing machine is engineered for high-speed drying and curing of UV coatings, inks, and adhesives across various substrates including wood, glass, metal, plastic, and paper. The system employs high-intensity UV lamps with sophisticated reflector technology to guarantee uniform energy distribution and rapid curing. With PLC-controlled operation and flexible configurations, this solution delivers consistent curing quality, energy efficiency, and seamless integration into automated production environments.
Technical Specifications
Parameter
Specification
Model
Customizable (based on application)
Conveyor Width
400 mm - 1600 mm (customizable)
Conveyor Speed
0 - 20 m/min (frequency converter adjustable)
UV Lamp Type
Mercury lamp / LED UV (customizable)
UV Lamp Power
2 - 20 kW per lamp (customizable)
Number of Lamps
1 - 4 units (customizable)
Lamp Height Adjustment
Manual or motorized (customizable)
Cooling Method
Air-cooled / Water-cooled (customizable)
Curing Width
Matches conveyor width
Power Supply
380V / 50Hz (customizable)
Total Power
5 - 50 kW (depending on configuration)
Control System
PLC + HMI with recipe storage
Exhaust System
Integrated exhaust fans with duct connection
Housing Material
Stainless steel / cold-rolled steel with paint finish (customizable)
This UV curing system is fully customizable to meet specific production requirements:
Customizable conveyor width to accommodate different product sizes
Customizable lamp type and power - Mercury lamp or LED UV options
Adjustable lamp height - Manual or motorized for varying product thickness
Custom cooling system - Air-cooled or water-cooled based on heat sensitivity
Custom line layout - Standalone unit or integrated into existing production lines
PLC programming customization - Multiple recipe storage for different products
Custom housing color and material - Stainless steel or painted finish
Key Features
High-intensity UV lamps - Fast curing speeds with uniform energy distribution
Advanced reflector system - Maximizes UV energy utilization and reduces power consumption
PLC control with HMI - Intuitive operation, real-time monitoring, and recipe storage
Adjustable conveyor speed - Matches production line requirements
Integrated exhaust system - Removes ozone and maintains a safe working environment
Cooling system - Prevents heat damage to heat-sensitive substrates
Modular design - Easy integration with coating lines, printers, and other equipment
Safety interlocks - Automatic lamp shutdown when access panels are opened
Support & Services
Customization consultation - Tailored design based on product specifications and line integration
Installation and commissioning - On-site or remote support
Operator training - Comprehensive training for operation and maintenance
Technical support - Lifetime remote assistance
Spare parts supply - Genuine replacement lamps, parts, and consumables
Warranty - 1-year standard warranty with extended options available
Packing & Shipping
Packing: Wrapped in protective film, secured with wooden pallet, reinforced edges for export
Shipping: By sea, air, or land based on destination
Lead Time: 20-40 days after customization confirmation
Documentation: Operation manual, electrical diagrams, and CE certification (if applicable)
Frequently Asked Questions
Q1: What is the difference between mercury lamp and LED UV curing?
Mercury lamps offer broader UV spectrum and are suitable for a wide range of coatings. LED UV curing offers longer lamp life, instant on/off, lower energy consumption, and no ozone generation. The choice depends on your coating formulation and production requirements, and both options are customizable.
Q2: Can the machine handle heat-sensitive materials like plastic or film?
Yes, the machine can be equipped with water-cooled shutters and adjustable lamp intensity to minimize heat exposure. Cooling systems are customizable based on substrate sensitivity.
Q3: Is the machine suitable for integration into an existing production line?
Yes, the machine features a modular design with customizable infeed and outfeed sections, PLC communication interfaces, and speed synchronization capabilities for seamless integration.
Q4: How is lamp height adjusted?
Lamp height can be adjusted manually or via motorized control depending on the configuration. This is customizable to accommodate varying product thicknesses.
Q5: What maintenance is required?
Regular cleaning of UV lamps, reflectors, and conveyor belts is recommended. Cooling fans and exhaust filters should be inspected periodically. Replacement lamps and parts are available through our spare parts service.
Q6: Does the machine comply with safety standards?
Yes, the machine is designed with safety interlocks, emergency stop buttons, and complies with international safety standards. CE certification is available upon request.
Q7: Can the curing width be customized?
Yes, conveyor width and corresponding curing width are customizable based on your product dimensions.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
