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Precision Roller Coating Machine for High-Gloss & Uniform Surface Coating
Our Precision Roll Coater is engineered to apply ultra-smooth and uniform coatings on flat substrates. Utilizing a precision-ground roller system and adjustable micrometer settings, it achieves a flawless film with exceptional consistency in thickness and gloss. Ideal for applying topcoats, varnishes, or primers where superior surface quality is critical.
Production Line Composition
Automatic Feeding System: Belt or roller conveyor for consistent panel input
Pre-Coating Surface Cleaner (Optional): Ionizing air bar or brush cleaner to remove dust
Precision Roll Coating Unit: Core module with precision-ground coating roller, doctor roller, and backup roller
Leveling & Drying Section (Optional): Short infrared or hot air flow zone for initial coating settling
Approx. 3500mm × 2000mm × 1800mm (Customizable per width)
Construction Material
Main frame: carbon steel; Contact parts: Stainless steel or chrome-plated
Electrical & Control
Drive Motor Power
2.2 kW variable speed motor
Conveyor Speed
5 - 30 meters/minute, stepless adjustment
Control System
PLC with Touchscreen HMI, recipe storage function
Power Supply
380V / 50Hz / 3Phase (or Customizable to local standards)
Applications
Applying high-gloss lacquer or varnish on furniture panels and cabinet doors
Uniform primer or topcoat application on metal sheets
Decorative coating on acrylic or composite panels
Applying adhesive layers for laminating processes
Key Features
Superior Finish: Micro-adjustable roller gap ensures perfectly even and smooth coating layer
High Transfer Efficiency: Precise metering minimizes coating waste compared to spraying
User-Friendly: Easy-to-clean design and intuitive touchscreen controls with saved parameter recipes
Robust Construction: Heavy-duty frame ensures stability and longevity in industrial environments
Customization Options
Coating Width: Can be manufactured to your specific panel size
Roller Configuration: Options include different roller materials (silicone, rubber) and hardness
Integration: Can be customized to connect with existing drying tunnels, sanding machines, or feeding systems
Special Features: Options may include double-sided coating, UV curing module, or specific safety enclosures
Support and Services
Pre-Sale: Technical consultation and layout planning
Installation & Training: On-site commissioning and operator training
After-Sales: 12-month warranty, lifelong technical support, and readily available spare parts supply
Packing and Shipping
Packing: Machine disassembled into key modules, securely fastened in wooden crate with waterproof lining
Shipping: Shipped via sea freight (FOB/CIF terms available) or air freight for urgent needs
All necessary documentation provided
Frequently Asked Questions
Q1: What is the main advantage of roll coating over spraying?
A1: Roll coating offers much higher material transfer efficiency (over 90%), providing significant cost savings on coatings. It also delivers a more uniform film thickness and is cleaner (no overspray).
Q2: Can this machine handle both water-based and solvent-based coatings?
A2: Yes, the standard configuration is compatible with both. For highly aggressive solvents, we recommend specifying optional customized roller materials (like certain grades of polyurethane or silicone) during ordering.
Q3: How do we control the coating thickness precisely?
A3: Thickness is controlled by the precise micrometer adjustment of the gap between the doctor roller and the coating roller, combined with the viscosity of the coating and the conveyor speed. The relationship can be calibrated.
Q4: What is the lead time for a customized width machine?
A4: For non-standard widths, the lead time is typically 8-10 weeks after order confirmation, allowing for manufacturing and testing.
Q5: Is training provided for machine maintenance?
A5: Yes, comprehensive training covers routine operation, daily maintenance, and basic troubleshooting for your technicians during commissioning.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
