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Single-Station Spin Coating Machine for Pulp Mold Prototyping - R&D Coating & Proofing Machine with CE Certificate
System Overview
This self-contained R&D system is a compact, single-station unit designed for developing and perfecting internal barrier coatings on pulp molded prototypes. It enables precise application of water-based, solvent-based, or bio-polymer coatings to create functional, uniform layers inside complex 3D shapes.
System Components: Programmable Spin Chuck & Vacuum Fixture, Precision Coating Dispense System (syringe pump or timed valve), Optional Solvent/Saturation Vapor Hood, and Touchscreen Control Console. Can be integrated into lab workflows with optional customizable upstream mold holders and downstream curing trays.
Technical Specifications
Category
Parameter
Specification / Description
Coating Process
Chuck Speed Range
100 - 6,000 RPM (Programmable, Customizable range available)
Speed Acceleration
Programmable ramp rates for precise control
Coating Dispense Method
Precision syringe pump or solenoid valve (Customizable)
Max. Coating Viscosity
Up to 1,000 cP (Standard), higher viscosity options available
Mechanical
Chuck / Fixture Size
Standard for molds up to 200mm diameter; Customizable fixtures
Vacuum Hold
Integrated vacuum pump for secure part holding during spin
Enclosure
Optional transparent safety/environment hood
Control & Data
Control Interface
7-inch Touchscreen HMI with recipe storage (20+ programs)
Optional USB export of process parameters for R&D documentation
General
Power Supply
110V/220V, 50/60Hz (Single Phase, Customizable)
Footprint (approx.)
600mm x 600mm bench space
Applications
Barrier Coating Development: R&D for water, oil, and grease resistance in food service packaging
Functional Coating Trials: Testing of aroma-barrier or release coatings
Adhesion & Compatibility Studies: Evaluating primer layers or different coating formulations on various pulp substrates
Process Parameter Optimization: Determining optimal spin speed, dispense volume, and drying time for new product shapes
Key Features
Prototype-Scale Accuracy: Delivers highly controllable and repeatable thin-film application crucial for reliable R&D data
Versatile & User-Friendly: Easy-to-program recipes allow rapid switching between different coating formulations and mold shapes
Minimal Material Waste: Uses precise, small-volume dispensing ideal for expensive or experimental coating materials
Robust & Safe Design: Built for lab durability with safety features like interlocked hoods and spill containment
Future-Proof Design: Modular architecture allows for later customization and upgrades as research needs evolve
Customization Options
Fixture & Chuck Design: Custom mold holders and vacuum chucks designed for your specific prototype geometry
Dispense System: Selection from simple manual dispensing to multi-axis programmable dispensers for complex patterns or multi-layer coating
Integration: Customized integration with optional in-situ pre-heaters, IR dryers, or humidity control modules
Software & Control: Tailored software features or communication protocols (Modbus TCP) for integration into larger lab automation systems
Support & Services
Pre-Sales Technical Consultation & Process Review
Detailed Installation Guide & Remote Setup Support
Comprehensive Video & Manual-Based Operator Training
12-Month Warranty on Parts and Labor
Email & Phone Technical Support with Spare Parts Service
Packing & Shipping
The unit is shipped as one fully assembled crate, ready for bench placement
Secured with foam inserts and protective film on sensitive surfaces
Shipped with all necessary cables, basic tools, and a consumables starter kit
Detailed Quick Start Guide and digital full manual are included
Frequently Asked Questions
Q: Can this coater handle irregularly shaped pulp molds, not just flat surfaces?
A: Yes, this is its primary function. The key is a customized vacuum fixture that holds your specific 3D mold (like a cup). The spin coating process effectively coats internal contours.
Q: What is the typical coating thickness range achievable?
A: Thickness depends on viscosity, speed, and solids content. Typically, it can achieve films from 1 to 50 microns. Process development using this machine will determine the exact parameters for your target thickness.
Q: How do I clean the system between different coating materials?
A: The fluid path is designed for easy cleaning. The dispense system uses disposable or cleanable components (like syringes and tubing), and the chuck is wipe-clean. Procedures are outlined in the manual.
Q: Is the machine suitable for water-based bio-polymer coatings?
A: Absolutely. The system is compatible with a wide range of coatings. For water-based coatings, controlling drying speed (sometimes via an optional hood) is an important part of the process development conducted on the machine.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
