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Ultra-Fast UV LED Curing System for Oil-Based Coatings - High-Speed Production Line Solution
This advanced UV LED Curing System is specifically engineered for the rapid drying and curing of oil-based coatings, inks, and adhesives. Utilizing high-intensity, cool UV-A LED light, it triggers an instantaneous photochemical reaction that cures coatings within seconds, without the excessive heat output of traditional methods. It is a core component for modern, energy-efficient, and high-speed industrial production lines, fully customizable in length, power, and conveyor type to integrate seamlessly into your existing setup.
Technical Parameters (Core Unit)
Parameter
Specification
Details/Customizable Options
UV LED Wavelength
365nm, 385nm, 395nm, 405nm
Wavelength is customizable to match your coating's photoinitiator
Peak Irradiance
Up to 15,000 mW/cm²
Adjustable intensity zones for optimal curing profile
Effective Curing Width
300mm, 500mm, 800mm, 1000mm
Standard sizes; width is extensible upon request
Conveyor Speed
0-50 meters/min
Variable speed drive for precise exposure control
Power Consumption
~30-60% less than traditional mercury lamps
Significant operational cost savings
Cooling Method
Intelligent Air Cooling / Water Cooling
Selectable based on power density and runtime
Lifespan (L70)
20,000 - 30,000 hours
Maintenance-free, long service life
Control Interface
7-inch Touchscreen HMI
Real-time monitoring of power, speed, and temperature
Production Line Composition
A complete customizable production line typically includes:
Unwinding/Feeding Unit (Roll-to-Roll or flatbed feeding)
Pre-Treatment Zone (Optional: plasma treater or primer coater)
Coating/Printing Application Unit (e.g., roller coater, spray, screen printer)
Main Curing Module: Our UV LED Curing Tunnel (can be single-lamp or multi-lamp modular design)
Post-Curing & Cooling Zone (Optional for specific materials)
Rewinding/Stacking or Collection Unit
Centralized Control System for synchronized operation
Key Features & Benefits
Instant On/Off: No warm-up time, energy used only during production
Cold Curing: Prevents heat damage to heat-sensitive substrates like plastics, films, and wood
Long Lifetime & Low Maintenance: LEDs last for years without bulb replacements
Environmentally Friendly: No mercury, no ozone generation, reduced carbon footprint
Compact Design: Saves valuable factory floor space
Highly Customizable: From lamp layout to spectral output, built to your exact process needs
Application Industries
Wood Finishing: Curing of oil-based varnishes and lacquers on furniture and flooring
Industrial Coatings: Fast curing of protective coatings on metal, plastic parts, and automotive components
Printing & Packaging: Drying of UV inks and coatings on flexible packaging, labels, and cartons
Adhesive Bonding: Instant setting of UV-curable adhesives in electronics and optics assembly
Customization & Support Services
Process Testing: We offer custom curing tests using your specific substrates and coatings
Tailored Design:Customizable conveyor types (belt, roller, chain), machine length, number of LED modules, and spectral configuration (single or mixed wavelengths)
Installation & Training: On-site professional commissioning and operator training
After-Sales Support: Comprehensive warranty, spare parts supply, and remote technical assistance
Packing and Shipping
The main curing unit is securely packed in a wooden export crate with foam and waterproof inner lining
All electrical components are sealed and moisture-proofed
Shipping documents (Packing List, Commercial Invoice, Manuals) are included
We arrange FOB or CIF shipments globally; lead time is typically 4-8 weeks after order confirmation, depending on customization level
Frequently Asked Questions
Can this cure my specific oil-based coating?
Absolutely. We highly recommend sending samples for a free, customized curing test in our lab to determine the optimal parameters.
How does it compare to traditional mercury UV lamps?
It saves significant energy, produces no heat, has instant start/stop, is safer (no mercury/ozone), and has much lower long-term operating costs.
What if my production line speed changes in the future?
The modular design allows for easy future upgrades. Additional LED modules can often be integrated to increase power for higher speeds.
Is the UV light safe?
The units are equipped with full light shielding and safety interlocks to prevent any UV exposure to operators, ensuring a safe working environment.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
