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High-Efficiency Automated Gantry Robot for Pulp Molding
Customized Handling and Stacking System for Wet and Dry Molds
Production Line Integration
This system integrates a gantry robot as the core, connecting the pulp molding forming machine, drying line, and hot pressing/sizing station. It includes a customized end-effector (multi-cavity vacuum gripper), precision servo-driven positioning system, and central control cabinet synchronized with the production line PLC.
System Overview
Our automated gantry manipulator is engineered specifically for the pulp molding industry. It automates the critical process of transferring delicate, wet pulp moldings from forming dies to drying carriers or presses. The system significantly reduces labor, minimizes product damage during handling, and ensures consistent placement for uniform drying. Key components, including gripper design and motion path, are fully customizable to match your specific product geometry and production rhythm.
Technical Specifications
Model
Gantry-PM-1500H
Axis (X/Y/Z)
3 Linear Axes (4th Rotary Axis Optional)
Working Envelope (LxWxH)
3000mm x 1500mm x 800mm (Customizable)
Maximum Load Capacity
15 kg (includes end-effector)
Positioning Repeatability
±0.1 mm
Maximum Speed (X/Y)
2.0 m/s
Drive System
AC Servo Motors & Precision Ball Screws
Control System
Industrial PC + Advanced Motion Controller
End-Effector Interface
Pneumatic & Electrical, Customizable for vacuum or mechanical grip
Protection Rating
IP54 (Higher available as customization)
Communication Interface
Ethernet/IP, Profinet, Modbus TCP
Applications
Fully automatic handling of pulp molded products such as egg trays, fruit trays, industrial packaging, and tableware between forming, drying, and pressing stations.
Customization Options
We offer extensive customization including gripper design for complex shapes (tall coffee cup holders), adaptive vacuum systems for porous products, integration with vision systems for quality inspection during pick-up, and synchronization with various drying tunnel designs.
Key Features
Product-Specific Gripper: Designed to handle fragile, wet pulp molds without deformation
High-Speed Cycle Time: Optimized acceleration profiles for maximum throughput
Energy Efficient: Regenerative servo drives reduce overall power consumption
Easy Integration: Standard communication protocols for seamless PLC integration
Support & Services
We provide on-site installation & commissioning, comprehensive operator & maintenance training, remote troubleshooting support, and a readily available spare parts program.
Packing & Shipping
The gantry robot is shipped in a robust, weather-proof wooden crate. All critical components are internally secured and protected with anti-corrosion materials. Detailed installation manuals are included.
Frequently Asked Questions
Q: Can it handle different product sizes on the same line?
A: Yes, with a customized quick-change gripper system or multi-program selector, changeover can be done in minutes.
Q: How does it handle very wet and sticky products?
A: Our customizable vacuum system includes anti-clogging filters and moisture traps, and gripper surface materials can be specified for optimal release.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
