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Dongguan Osmanuv Machinery Equipment Co., Ltd

  • China,Dongguan ,Guangdong
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China Integrated UV Curing Production Line with Customizable Curing Width, Seamless
China Integrated UV Curing Production Line with Customizable Curing Width, Seamless

  1. China Integrated UV Curing Production Line with Customizable Curing Width, Seamless
  2. China Integrated UV Curing Production Line with Customizable Curing Width, Seamless
  3. China Integrated UV Curing Production Line with Customizable Curing Width, Seamless
  4. China Integrated UV Curing Production Line with Customizable Curing Width, Seamless
  5. China Integrated UV Curing Production Line with Customizable Curing Width, Seamless

Integrated UV Curing Production Line with Customizable Curing Width, Seamless

  1. MOQ: 1 Set
  2. Price: Negotiation
  3. Get Latest Price
Packaging material Wood,Plastic,Metal,Paper
Payment Terms T/T
Condition New
Packaging Details Wood Packaging
After-sales service provided Engineers available to service machinery overseas,Video technical support,Online support,Overseas third-party support available,Field installation
Automatic grade Automatic,Semi-Automatic,manual,Other
Delivery Time 30 Working Days
Driven type Electric,Other,Mechanical
Warranty 1 Year,one year,12 Months
Supply Ability Negotiation
Dimension(l*w*h) Customized Size
Type Coating Machine,
Brand Name OSMANUV
Model Number Specification
Certification ISO9001
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Packaging material Wood,Plastic,Metal,Paper Payment Terms T/T
Condition New Packaging Details Wood Packaging
After-sales service provided Engineers available to service machinery overseas,Video technical support,Online support,Overseas third-party support available,Field installation Automatic grade Automatic,Semi-Automatic,manual,Other
Delivery Time 30 Working Days Driven type Electric,Other,Mechanical
Warranty 1 Year,one year,12 Months Supply Ability Negotiation
Dimension(l*w*h) Customized Size Type Coating Machine,
Brand Name OSMANUV Model Number Specification
Certification ISO9001 Place of Origin CHINA
High Light Customizable Curing Width UV Curing Machine ,Seamless Coating Line Integration UV Curing Production Line ,Cold Cure Design UV Curing System

 Integrated UV Curing Production Line for Pulp Molding – Customizable Curing Width & Seamless Coating Line Integration

This advanced UV curing machine is specifically engineered for the pulp molding industry, utilizing high-intensity UV energy to rapidly cure UV-curable barrier coatings—waterproof, oil-proof, and scratch-resistant—applied to molded pulp products such as tableware, food packaging, and industrial trays. The system features a cold cure design that generates minimal heat, eliminating thermal damage to heat-sensitive and thin-walled pulp substrates.

Key Features
  • Rapid Cold Cure: High-intensity UV LED or mercury lamp system cures coatings in seconds, with minimal heat generation (<40°C), ensuring no thermal deformation or damage to delicate molded pulp products.
  • Energy-Efficient Operation: UV LED technology consumes up to 70% less energy than traditional mercury arc lamps, with zero ozone production and no warm-up time required—significantly reducing operational costs.
  • Seamless Line Integration: The system is designed for easy integration with upstream coating equipment and downstream handling systems, forming a complete automated production line.
  • Clean & Eco-Friendly: No mercury, no ozone, no harmful emissions—fully compliant with environmental regulations and sustainable manufacturing principles.
Production Line Composition
Component Description
Infeed Conveyor System Automatic feeding with speed control and alignment mechanism
UV Curing Tunnel Multi-lamp UV curing chamber with adjustable lamp height and angle
UV Lamp Modules UV LED or mercury lamp modules (customizable wavelength and power)
Cooling System Air or water-cooled for lamp protection and temperature control
Reflector System Imported Alanod reflectors for enhanced UV reflection efficiency
PLC Control Cabinet Industrial PC with HMI touchscreen, recipe storage, and data logging
Exhaust System Ozone exhaust and ventilation (for mercury lamp configurations)
Outfeed Conveyor Automatic transfer to next station or stacking unit
Safety Interlock System UV shielding, door interlocks, and leakage detection for operator protection
Technical Parameters
Parameter Specification Customization Options
UV Source Type UV LED / Mercury Lamp (selectable) Customizable per application requirement
UV Wavelength 365nm / 385nm / 395nm / 405nm Customizable to match photoinitiator package
Peak Irradiance Up to 20 W/cm² Intensity settings customizable
Curing Temperature < 40°C (Cold Cure) Technology-dependent
Lamp Life > 20,000 hours (LED) Massive reduction in maintenance costs
Power Consumption ~70% less than mercury lamps Power configurations customizable
Curing Width 600mm - 1,600mm (standard) Customizable to conveyor width
Conveyor Speed 3 - 60 m/min (VFD adjustable) Speed profiles customizable
Number of UV Lamps 1 - 6 units Customizable based on production capacity
Individual Lamp Power 3kW - 12kW per unit Customizable power per lamp
Instant On/Off Yes (LED) Technology-dependent
Ozone Production Zero (LED) Technology-dependent
Control System Omron PLC + HMI Automation protocols customizable
Data Logging USB, Ethernet/IP, Modbus Reporting formats customizable
Power Supply 380V /220V, 50HZ 3-phase Customizable to regional standards
Cooling Method Air-cooled / Water-cooled Customizable based on conditions
Overall Dimensions 2,000 - 15,000 × 1,800 - 3,000 × 1,800 mm Layout and footprint customizable
Safety Standards ISO9001 Customizable to target market
Applications
  • Molded Pulp Tableware: Curing waterproof and oil-proof barrier coatings on plates, bowls, trays, clamshell boxes, and cup carriers—rapid curing without thermal damage
  • Industrial Pulp Packaging: Curing protective and anti-static coatings on egg trays, fruit trays, electronic cushioning pads, and industrial corner protectors
  • Agricultural Products: Curing biodegradable barrier coatings on seedling pots, horticultural trays, and planting containers
  • Premium Molded Products: Curing aesthetic and functional coatings on medical device trays, cosmetic packaging inserts, and custom-shaped containers
  • High-Volume Production Lines: Continuous UV curing for large-scale manufacturing where production flexibility and energy efficiency are critical
Customization Options
  • Wavelength Selection: Customizable UV wavelength (365nm / 385nm / 395nm / 405nm) to match your coating photoinitiator chemistry
  • Lamp Configuration: Customizable number of UV lamps (1 - 6 units) and individual lamp power (3kW - 12kW) to match your production capacity
  • Curing Width: Customizable curing width (600mm - 1,600mm) to match your conveyor width and product dimensions
  • Conveyor Speed: Customizable speed profiles (3 - 60 m/min) for different coating formulations and production requirements
  • Cooling Method: Customizable air-cooled or water-cooled system based on your operating conditions
  • Integration Options: Customizable connection points to seamlessly integrate with upstream coating equipment and downstream handling systems
  • Control System Integration: Customizable communication protocols (Modbus, Profibus, Ethernet/IP) to sync with your master PLC or MES system
  • Layout & Footprint: Fully customizable dimensions to fit your production floor space
Support and Services
  • Comprehensive pre-installation site assessment and layout planning
  • Professional on-site installation, commissioning, and calibration
  • Thorough operator training and maintenance instruction
  • Lifetime remote technical support and online diagnostics
  • Preventive maintenance plans and global spare parts network
  • UV lamp replacement and recycling services
  • Energy savings reports and TCO analysis
Packing and Shipping
  • UV lamp modules and optical components shipped in shock-resistant, moisture-proof foam crates
  • Entire system modularized and packed in heavy-duty, weatherproof wooden crates
  • Special anti-static packaging for electronic and control components
  • All shipments include detailed documentation and can be arranged via air or sea based on your requirements
Frequently Asked Questions
Q: Is UV curing safe for pulp molding products?

A: Yes. The system features a cold cure design with minimal heat generation (<40°C), eliminating thermal damage to heat-sensitive and thin-walled pulp substrates. UV shielding and safety interlocks ensure operator safety. Fully compliant with CE and other international standards.

Q: How does UV curing compare to traditional thermal curing?

A: UV curing is significantly faster (seconds vs. minutes), consumes up to 70% less energy, and generates minimal heat. It eliminates thermal damage to delicate substrates and does not produce ozone or harmful emissions. UV curing also requires much less floor space than thermal ovens.

Q: Can the system handle various product sizes and coating requirements?

A: Yes. The system features customizable wavelength, lamp configuration, curing width, and conveyor speed. Real-time monitoring allows dynamic adjustment, ensuring optimal curing for different products and coating formulations.

Q: How much floor space does the system require?

A: The system layout is fully customizable. Depending on your production capacity and available floor space, we can design a compact or expanded configuration to best suit your needs.

Q: What are the total operating costs?

A: Overall operating costs are significantly lower than traditional mercury lamp systems due to high energy efficiency, minimal maintenance, and long lamp life (>20,000 hours). Electricity is the primary operating cost. We can provide a detailed cost analysis based on your specific production parameters.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2007

  • Total Annual:

    2000000-3000000

  • Employee Number:

    150~200

  • Ecer Certification:

    Verified Supplier

Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af... Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af...

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  • Dongguan Osmanuv Machinery Equipment Co., Ltd
  • 28 the second industrial, Liu chong wei , Wanjiang ,DongGuan , Guangdong, China
  • https://www.uv-coatingmachine.com/

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