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High-Capacity Energy-Efficient Infrared Drying Machine with Customizable Conveyor Width for Pulp Molding
This advanced infrared drying machine is specifically engineered for the pulp molding industry, utilizing infrared radiation to rapidly and uniformly remove moisture from molded pulp products. Unlike conventional hot air drying that relies on convection and heats from the surface inward, this system delivers direct radiant heating, where infrared energy is absorbed by water molecules and pulp fibers, generating heat from within the material.
This results in significantly faster drying times (reduced by 20-35%), lower energy consumption, and more uniform moisture removal.
Key Advantages
Rapid Radiant Heating: Infrared energy penetrates the material and generates heat directly inside the product, eliminating the risk of case hardening and ensuring consistent moisture distribution
Energy-Efficient Operation: Direct energy transfer to water molecules achieves thermal efficiency far superior to traditional convection drying methods, saving up to 25-45% of electricity compared to conventional hot air drying
Clean & Eco-Friendly: No combustion, no emissions, and no pollution—fully aligned with sustainable manufacturing principles
Compact & Modular Design: The system features a modular structure that can be easily integrated into existing production lines or configured as a standalone drying station
Production Line Composition
Component
Description
Infeed Conveyor System
Automatic feeding with speed control and alignment mechanism
Infrared Drying Tunnel
Multi-zone radiant heating chamber with IR emitter modules (customizable)
IR Emitter Modules
Independently controlled infrared heating elements
Hot Air Circulation & Moisture Exhaust
Efficient dehumidification system with condensation recovery
Cooling System
Air or water-cooled for emitter protection
PLC Control Cabinet
Industrial PC with HMI touchscreen, recipe storage, and data logging
Outfeed Conveyor
Automatic transfer to next station or stacking unit
Safety Interlock System
Over-temperature protection and door interlocks for operator protection
Technical Specifications
Parameter
Specification
Customization Options
Infrared Wavelength Range
0.76 - 10 μm (short/medium/long wave)
Customizable wavelength based on material
IR Emitter Type
Quartz tube / Ceramic / Halogen
Customizable emitter type
Total Heating Power
20kW - 250kW
Customizable power output
Number of IR Modules
4 - 40 units
Customizable based on production capacity
Individual Module Power
0.5kW - 3kW per unit
Customizable power per module
Drying Temperature Range
50°C - 200°C
Customizable temperature profiles
Moisture Removal Rate
0.8 - 15 kg H₂O/kWh
Depends on material and power
Drying Uniformity
±2% moisture deviation
Sensor placements customizable
Production Capacity
200 - 2,000 pcs/hour
Customizable per production targets
Effective Conveyor Width
600mm - 1,320mm
Customizable width available
Conveyor Speed
0.5 - 20 m/min (stepless)
Customizable via VFD control
Drying Tunnel Length
6m - 30m
Customizable tunnel length
Temperature Zones
2 - 10 independent zones
Customizable zone configuration
Control System
Omron PLC + HMI
Integration protocols customizable
Data Logging
USB, Ethernet/IP, Modbus
Reporting formats customizable
Power Supply
380V / 400V / 460V, 50/60Hz, 3-phase
Customizable to regional standards
Cooling Method
Air-cooled / Water-cooled
Customizable based on conditions
Overall Dimensions
8m - 32m × 1.2m - 2.0m × 1.8m - 2.5m
Layout and footprint fully customizable
Safety Standards
ISO9001
Customizable to target market
Applications
Molded Pulp Tableware: Drying plates, bowls, trays, clamshell boxes, and cup carriers—rapid and uniform drying without case hardening
Industrial Pulp Packaging: Drying egg trays, fruit trays, electronic cushioning pads, and industrial corner protectors
Premium Molded Products: Drying medical device trays, cosmetic packaging inserts, and custom-shaped containers requiring precise moisture control
High-Volume Production Lines: Continuous drying for large-scale manufacturing where production flexibility and energy efficiency are critical
Customization Options
This infrared drying machine is highly customizable across multiple dimensions to fit your specific production requirements:
Wavelength Selection: Customizable infrared wavelength (short/medium/long wave) to match different material characteristics and moisture content
Power Configuration: Customizable heating power (20kW - 250kW) and number of IR modules to match your production capacity targets
Tunnel Length & Layout: Fully customizable drying tunnel length (6m - 30m) and layout to fit your production floor space and line integration
Conveyor Width & Speed: Customizable effective width (600mm - 1,320mm) and speed profiles (0.5 - 20 m/min) for different product sizes and drying requirements
Temperature Zone Control: Customizable number of independent temperature zones (2 - 10 zones) for precise drying profile adjustment
Material Handling: Customizable infeed and outfeed configurations, including robotic loading/unloading integration
Control System Integration: Customizable communication protocols (Modbus, Profibus, Ethernet/IP) to sync with your master PLC or MES system
Key Features
Rapid & Uniform Drying: Direct radiant heating from within ensures fast drying with consistent moisture distribution—prevents surface hardening and cracking
Significant Energy Savings: Up to 25-45% lower energy consumption compared to conventional hot air drying methods—drastically reduces OPEX
Space-Saving Design: Compact modular footprint compared to conventional hot air drying tunnels—efficient use of factory floor space
Quick Start-Up & Shut-Down: Instant on/off control with no preheating required—eliminates idle energy waste
Precision Control: Real-time moisture monitoring and feedback control ensure consistent product quality
Low Maintenance: Durable IR emitter design with long service life—reduced maintenance costs
Safe Operation: Comprehensive over-temperature protection and safety interlocks—fully compliant with international safety standards
Flexible Integration: Modular design allows for easy integration into existing production lines or standalone operation
Support and Services
Comprehensive pre-installation site assessment and layout planning
Professional on-site installation, commissioning, and calibration
Thorough operator training and maintenance instruction
Lifetime remote technical support and online diagnostics
Preventive maintenance plans and global spare parts network
Customized drying process optimization and technical consultation
Packing and Shipping
IR emitter modules shipped in shock-resistant, moisture-proof foam crates
Entire system modularized and packed in heavy-duty, weatherproof wooden crates
Special anti-static packaging for electronic and control components
All shipments include detailed documentation and can be arranged via air or sea based on your requirements
Frequently Asked Questions
Is infrared drying safe for pulp molding products?
Yes. The system is designed with strict safety standards, featuring over-temperature protection and comprehensive safety interlocks. The drying temperature is precisely controlled to prevent product damage. Fully compliant with CE and other international standards.
How does infrared drying compare to conventional hot air drying?
Infrared drying is 20-35% faster and consumes 25-45% less energy than conventional hot air drying. It provides direct radiant heating for uniform drying and does not produce combustion gases or pollutants. Infrared can be used alone or in combination with hot air for optimal efficiency.
Can the system handle various product sizes and moisture levels?
Yes. The system features customizable power output, conveyor speed, and drying temperature profiles. Real-time moisture sensors allow dynamic adjustment, ensuring optimal drying for different products.
How much floor space does the system require?
The system layout is fully customizable. Depending on your production capacity and available floor space, we can design a compact or expanded configuration to best suit your needs.
What are the total operating costs?
Overall operating costs are significantly lower than hot air dryers due to high energy efficiency, minimal heat loss, and reduced labor requirements. Electricity is the primary operating cost. We can provide a detailed cost analysis based on your specific production parameters.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af... Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af...
