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Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration
This advanced infrared drying line is specifically engineered for the pulp molding industry, utilizing infrared radiation to rapidly and uniformly remove moisture from molded pulp products. Unlike conventional hot air drying that relies on convection and heats from the surface inward, this system delivers direct radiant heating, where infrared energy is absorbed by water molecules and pulp fibers, generating heat from within the material. This results in significantly faster drying times (reduced by 20-35%), lower energy consumption, and more uniform moisture removal.
Key Advantages
Rapid Radiant Heating: Infrared energy penetrates the material and generates heat directly inside the product, eliminating the risk of case hardening and ensuring consistent moisture distribution
Energy-Efficient Operation: Direct energy transfer to water molecules achieves thermal efficiency far superior to traditional convection drying methods, saving up to 25-45% of electricity
Clean & Eco-Friendly: No combustion, no emissions, and no pollution—fully aligned with sustainable manufacturing principles
Compact & Modular Design: Modular structure that can be easily integrated into existing production lines or configured as a standalone drying station
Production Line Composition
Component
Description
Infeed Conveyor System
Automatic feeding with speed control and alignment mechanism
Infrared Drying Tunnel
Multi-zone radiant heating chamber with IR emitter modules (customizable)
IR Emitter Modules
Independently controlled infrared heating elements
Hot Air Circulation & Moisture Exhaust
Efficient dehumidification system with condensation recovery
Cooling System
Air or water-cooled for emitter protection
PLC Control Cabinet
Industrial PC with HMI touchscreen, recipe storage, and data logging
Outfeed Conveyor
Automatic transfer to next station or stacking unit
Safety Interlock System
Over-temperature protection and door interlocks for operator protection
Technical Specifications
Parameter
Specification
Customization Options
Infrared Wavelength Range
0.76 - 10 μm (short/medium/long wave)
Customizable wavelength based on material
IR Emitter Type
Quartz tube
Customizable emitter type
Total Heating Power
20kW - 250kW
Customizable power output
Number of IR Modules
4 - 40 units
Customizable based on production capacity
Individual Module Power
0.5kW - 3kW per unit
Customizable power per module
Drying Temperature Range
50°C - 200°C
Customizable temperature profiles
Production Capacity
200 - 2,000 pcs/hour
Customizable per production targets
Effective Conveyor Width
600mm - 1,320mm
Customizable width available
Control System
Omron PLC + HMI
Integration protocols customizable
Power Supply
380V / 400V / 460V, 50/60Hz, 3-phase
Customizable to regional standards
Applications
Molded Pulp Tableware: Drying plates, bowls, trays, clamshell boxes, and cup carriers
Industrial Pulp Packaging: Drying egg trays, fruit trays, electronic cushioning pads, and industrial corner protectors
Conveyor Width & Speed: Customizable effective width and speed profiles
Temperature Zone Control: Customizable number of independent temperature zones
Control System Integration: Customizable communication protocols for system synchronization
Support and Services
Comprehensive pre-installation site assessment and layout planning
Professional on-site installation, commissioning, and calibration
Thorough operator training and maintenance instruction
12-month standard warranty on the entire system (extendable)
Lifetime remote technical support and online diagnostics
Preventive maintenance plans and global spare parts network
Customized drying process optimization and technical consultation
Frequently Asked Questions
Is infrared drying safe for pulp molding products?
Yes. The system is designed with strict safety standards, featuring over-temperature protection and comprehensive safety interlocks. The drying temperature is precisely controlled to prevent product damage. Fully compliant with CE and other international standards.
How does infrared drying compare to conventional hot air drying?
Infrared drying is 20-35% faster and consumes 25-45% less energy than conventional hot air drying. It provides direct radiant heating for uniform drying and does not produce combustion gases or pollutants. Infrared can be used alone or in combination with hot air for optimal efficiency.
Can the system handle various product sizes and moisture levels?
Yes. The system features customizable power output, conveyor speed, and drying temperature profiles. Real-time moisture sensors allow dynamic adjustment, ensuring optimal drying for different products.
Can this infrared drying line be used with a spin coating machine?
Yes. This infrared drying line is fully compatible with spin coating machines. The system's customizable drying temperature profiles and conveyor speed can be easily adjusted to match the specific drying requirements of spin-coated pulp molding products. Whether used as a standalone drying unit or integrated inline with your spin coating equipment, we can customize the connection points and control protocols to ensure seamless integration with your existing production line.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af... Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af...
