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Industrial UV Conveyor Curing System for High-Volume Production – Customizable Belt Width & Lamp Configuration (Mercury/LED)
Product Overview
This customizable UV curing system utilizes ultraviolet (UV) light to initiate photopolymerization, instantly curing UV-curable inks, coatings, and adhesives. Available in conveyor tunnel, spot curing, and multi-angle chamber configurations.
The system is fully customizable in conveyor width, lamp type (mercury/LED), wavelength, power output, and automation level. UV curing offers significant advantages over thermal drying: faster cure speeds, lower energy consumption, compact footprint, and environmental friendliness (low VOC emissions).
Working principle: UV light activates photoinitiators in the coating/adhesive, generating free radicals that trigger polymerization, converting liquid materials to solid state in seconds. LED systems offer instant on/off without warm-up, while mercury lamps provide broad-spectrum curing for thicker coatings.
Flexible configurations: Customizable lamp angles and positions for 3D parts
Support and Services
Free process consultation - send your substrate and coating for curing trials
Custom layout design for your production floor
On-site installation and commissioning (customizable support packages)
Operator training program included
Remote troubleshooting via video call or IoT monitoring
12-month warranty on mechanical components (consumables: lamps excluded)
Spare parts availability from regional warehouses
Lamp replacement and reflector cleaning services
Lifetime technical support via phone, email, or chat
Packing and Shipping
Packing: Anti-rust film + reinforced wooden case for main body and control cabinet; foam padding for sensitive components (lamps, control panel)
Standard model lead time: 15-25 days after order confirmation
Custom configuration lead time: 30-50 days (longer for custom widths or multi-lamp configurations)
Shipping: FOB Shanghai / CIF by sea, air, or rail
Customizable: Export crating, custom labeling, destination port documentation
Frequently Asked Questions
Q1: What is the difference between mercury lamp UV curing and LED UV curing?
A: Mercury lamps produce a broad UV spectrum and are ideal for thick coatings requiring deep penetration, but generate heat and have shorter life (2,000-3,000 hours). LED UV systems are monochromatic (single wavelength), emit minimal heat, are energy-efficient (up to 90% less consumption), offer >20,000 hours lamp life, and require no warm-up time. The choice is customizable based on your substrate and coating chemistry.
Q2: Can this UV curing system handle heat-sensitive substrates like thin films or plastics?
A: Yes. Our LED UV systems and water-cooled mercury systems emit minimal heat, making them safe for temperature-sensitive materials. For standard mercury lamps, forced air cooling and heat shields can be customized to reduce thermal load.
Q3: What is the typical conveyor speed for a tunnel UV curing system?
A: Speed ranges from 0.3-10 m/min depending on lamp configuration and coating type. Speed is customizable via PLC or variable speed control. For larger lines with multiple lamps, speeds can exceed 10 m/min.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af... Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af...
