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High-Throughput Dual-Station Spin Coater for R&D Labs – Customizable Speed up to 10,000 rpm & Independent Station Control
Product Overview
This customizable dual-station spin coater is a high-performance coating system engineered for laboratories and production facilities requiring high throughput, efficiency, and process repeatability. Available in research, industrial production, and cleanroom-compatible configurations.
The system is fully customizable in chuck size, spin speed range, number of program steps, and dispensing method. Two independent stations allow simultaneous or alternating operation—one station can coat while the other is being loaded/unloaded, dramatically increasing productivity. Each station operates with independent programmable controls, enabling coating of different materials or substrates under optimized conditions without cross-contamination.
Spin coating is a preferred method for producing uniform thin films because it provides a low-cost but effective way to precisely control the deposition process. The system is ideal for photoresist coating, sol-gel deposition, barrier layer applications in semiconductor, MEMS, optics, and printed electronics industries.
Technical Specifications
Parameter
Research & Pilot Model
Industrial Production Model
Cleanroom/Glovebox Model
Number of stations
2 independent
2 independent (customizable up to 4)
2 independent
Spin speed range (customizable)
300 - 10,000 rpm
100 - 3,000 rpm (customizable up to 15,000)
500 - 8,000 rpm
Speed accuracy
±1 rpm
±1 rpm (servo)
±3%
Acceleration control
Programmable multi-step
Programmable multi-step
PID regulated
Substrate size (customizable)
Up to 200 mm (8") per station
Up to 450 mm (18") - customizable
Up to 200 mm (8") per station
Programmable stages
Up to 10 steps per station
Recipe-based (unlimited)
5 steps per station
Vacuum system
Independent pump per station
Independent high-flow pump
Shared + solenoid valves
Dispense system (customizable)
Manual syringe / nozzle
Servo-driven automated dosing
Semi-auto metering pump
Control interface
Dual 7-inch touchscreens
PLC + HMI with data logging
PLC + HMI touchscreen
Enclosure material
Stainless steel / PTFE
Chemical-resistant coating
Stainless steel + anti-corrosion
Power supply (customizable)
AC 110/220V, 50/60Hz
AC 380V, 50/60Hz (customizable)
AC 220V, 50/60Hz
Dimensions
~700×400×300 mm
Customizable
650×750×1620 mm
Weight
~28 kg
Customizable
~120 kg
Applications
Semiconductor & MEMS: Photoresist coating on silicon wafers, MEMS devices
Optoelectronics: Thin-film deposition for LEDs, solar cells, flat panel displays
Materials science: Sol-gel, polymer, and nanocomposite coatings
Biomedical: Bio-sensor and microfluidic device fabrication
Printed electronics: Conductive ink deposition on flexible substrates
Packaging: Barrier coating on pulp-molded tableware and food containers
Perovskite & renewable energy: Thin-film perovskite solar cell preparation
Customization Options
This dual-station spin coater is highly customizable to meet your specific application requirements:
Chuck design & size: Custom-machined vacuum chucks for substrates from 10mm to 450mm
Spin speed range: Extendable up to 15,000 rpm for ultra-thin film applications
Number of stations: Expandable to 3 or 4 stations for multi-batch processing
Dispense system: Manual, semi-auto, or fully automated with servo-controlled pumps
Environmental control: Cleanroom (Class 10-100,000), inert gas purge, humidity control
Thermal integration: Built-in hot plate (up to 300°C) or UV curing module
Enclosure material: Solvent-resistant PTFE, stainless steel, or explosion-proof design
Programming: Dual independent recipe control per station
Safety: Lid interlock, emergency stop on each station
Key Features
Dual-station throughput: Two stations operate independently - coat and load simultaneously, doubling productivity compared to single-station units
Independent recipe control: Each station runs different materials or spin parameters concurrently
High precision: Brushless DC or servo motor with ±1 rpm stability for exceptional uniformity
Chemical-resistant chamber: Stainless steel construction with solvent-resistant coating for cleanroom compatibility
Safety interlocks: Lid interlock and emergency stop on each station
Data traceability: Recipe storage, real-time monitoring, USB/Ethernet export (optional)
Material efficiency: Spin coating offers >90% material transfer efficiency
Low maintenance: Vibration-free design with sealed bearings
Compact footprint: Dual design saves space while doubling efficiency
Support and Services
Free process consulting and material testing - send us your substrates
Custom fixture design and engineering services
On-site installation and commissioning (customizable support packages)
Operator training program included
Remote troubleshooting via video call or IoT monitoring (customizable)
12-month warranty on components
Spare parts availability from regional warehouses (chucks, pumps, motors)
Lifetime technical support via phone, email, or chat
Packing and Shipping
Packing: Anti-static foam + reinforced wooden case (with desiccant for moisture-sensitive components)
Standard model lead time: 15-30 days after order confirmation
Custom configuration lead time: 30-45 days (longer for custom chucks or automation integration)
Shipping: FOB Shanghai / CIF by sea, air, or rail
Customizable: Export crating, custom labeling, destination port documentation
Frequently Asked Questions
Q1: What is the main advantage of a dual-station spin coater over two single-station units?
A: A dual-station machine shares one control system and footprint while allowing one operator to load/unload one station while the other is coating—eliminating idle time. This results in lower total investment, smaller lab space, and higher throughput.
Q2: Can I run two different coating recipes simultaneously on each station?
A: Yes. Each station has independent programmable controls, allowing you to coat different materials or substrate sizes at the same time without cross-contamination.
Q3: How do I choose the right chuck for my substrate shape and size?
A: Chucks are customizable based on your substrate dimensions and material. We offer standard chucks for round substrates (up to 450mm) and custom-machined chucks for square, rectangular, or irregular substrates.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification:
Verified Supplier
Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af... Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af...