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Energy-Electric IR Drying Tunnel | Zone-Controlled Heating for Heat-Sensitive Substrates
Product Overview
This industrial infrared drying line uses medium-wave or short-wave IR emitters to rapidly transfer energy into coated or printed substrates without heating the surrounding air. Drying times are reduced by 50-80% compared to conventional hot air ovens. The modular design allows integration into existing printing, coating, or laminating lines. Customizable emitter type, zone length, lamp power density, and cooling method available for different substrates (paper, film, metal, wood, textile, or glass).
Technical Specifications
Parameter
Value / Range
IR wavelength
Short-wave (0.8-1.4 μm) or Medium-wave (1.4-3.0 μm) - customizable
Emitter type
Quartz tube, carbon filament, or ceramic (customizable)
Power density per zone
20 - 150 kW/m² (adjustable)
Total installed power
10 kW - 500 kW (modular)
Drying width
300 mm - 3000 mm (customizable)
Substrate thickness range
0.01 mm (film) - 50 mm (board)
Line speed
1 - 200 m/min (depending on coating & dryer length)
Drying temperature (substrate surface)
40°C - 300°C (closed-loop controlled)
Temperature uniformity
±3°C across full width
Number of zones
1 - 12 zones (independent power control)
Cooling method
Ambient air, forced air, or water-cooled chill rolls
Power supply
380V - 480V / 50/60Hz / 3-phase
Exhaust airflow
500 - 8000 m³/h (customizable)
Applications
Printing industry - solvent-based, water-based, UV inks on paper, film, foil
Coating lines - varnish, lacquer, primer, adhesive on wood, metal, plastic
Free drying test - send your coated substrate samples for IR drying curve and energy consumption report
On-site line audit - measure current drying efficiency and recommend IR retrofit
Installation & commissioning - by IR application engineers
Operator training - power setting, zone balancing, lamp replacement
24/7 remote diagnostics - PLC access via VPN
Spare parts availability - lamps (10,000+ hours), reflectors, SSR modules
Annual performance check - recalibration of pyrometers and power controllers
Packing & Shipping
Standard packing: Stretch-wrapped sections, wooden crates for control cabinet and lamps
Shipping: FOB or CIF (20ft or 40ft HC container, depending on tunnel length)
Lead time: 30-45 days for standard models, 50-70 days for fully customized systems
Documents included: Operation manual, lamp wiring diagram, CE/EAC certificate (if required), spare parts list
Port of shipment: Shanghai / Ningbo / Shenzhen (customizable)
Frequently Asked Questions
Q1: What is the difference between short-wave and medium-wave IR for drying?
A: Short-wave (0.8-1.4 μm) heats the surface instantly - ideal for thin coatings, high line speeds, and water-based systems. Medium-wave (1.4-3.0 μm) penetrates deeper - better for thick coatings, adhesives, and heat-sensitive substrates. The wavelength is customizable based on your material.
Q2: Can an IR dryer be added to my existing hot air drying line?
A: Yes. Many customers use IR as a pre-dryer (flash-off) before the hot air oven, reducing total length. Retrofitting is customizable - we provide mounting brackets and control integration.
Q3: How much energy can I save compared to my current gas hot air dryer?
A: Typically 30-50%. IR transfers energy directly to the substrate without heating large air volumes. A free test with your material gives exact savings.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipmen...
