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Dongguan Osmanuv Machinery Equipment Co., Ltd

  • China,Dongguan ,Guangdong
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China Compact Single-Station Spin Coating Experimental System for Pulp Molding –
China Compact Single-Station Spin Coating Experimental System for Pulp Molding –

  1. China Compact Single-Station Spin Coating Experimental System for Pulp Molding –
  2. China Compact Single-Station Spin Coating Experimental System for Pulp Molding –
  3. China Compact Single-Station Spin Coating Experimental System for Pulp Molding –
  4. China Compact Single-Station Spin Coating Experimental System for Pulp Molding –
  5. China Compact Single-Station Spin Coating Experimental System for Pulp Molding –

Compact Single-Station Spin Coating Experimental System for Pulp Molding –

  1. MOQ: 1 Set
  2. Price: Negotiation
  3. Get Latest Price
Payment Terms T/T
Automatic grade Automatic,Semi-Automatic,yes
After-sales service provided Engineers available to service machinery overseas,No overseas service provided,Online support,Field maintenance and repair service
Driven type Electric,Manual
Delivery Time 30 Working Days
Print thickness Adjustable
Warranty 1 Year
Packaging Details Wood Packaging
Type Coating Machine
Size Customized
Supply Ability Negotiation
Condition New
Model Number Specification
Brand Name OSMANUV
Place of Origin CHINA
Certification ISO9001

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Automatic grade Automatic,Semi-Automatic,yes
After-sales service provided Engineers available to service machinery overseas,No overseas service provided,Online support,Field maintenance and repair service Driven type Electric,Manual
Delivery Time 30 Working Days Print thickness Adjustable
Warranty 1 Year Packaging Details Wood Packaging
Type Coating Machine Size Customized
Supply Ability Negotiation Condition New
Model Number Specification Brand Name OSMANUV
Place of Origin CHINA Certification ISO9001

Compact Single-Station Spin Coating Experimental System for Pulp Molding – Customizable Coating Parameters & Coating Recovery

Product Description

This single-station spin coating experimental machine is specifically designed for the pulp molding industry, ideal for laboratory R&D, small-batch sample testing, and process optimization. Using high-speed centrifugal spin coating technology, it applies uniform functional coatings—waterproof, oil-proof, and biodegradable barrier coatings—onto molded pulp samples such as plates, bowls, trays, and custom-shaped containers.

Precision Spin Coating: The system achieves uniform coating coverage on complex 3D sample geometries, including corners, sidewalls, and curved surfaces, with coating thickness uniformity of ±5%.

Coating Recovery System: Equipped with a coating recovery system, excess coating can be reused, achieving high utilization (≥90%) and reducing waste—effectively lowering R&D costs.

Compact & Flexible: The compact design makes it ideal for laboratory environments. The system supports quick changeover between different samples and coating formulations, enabling rapid prototyping and process optimization.

Simple Operation: User-friendly HMI with recipe storage allows easy parameter adjustment and repeatable results—suitable for both experienced researchers and operators new to spin coating.

Production Line Composition

Component

Description

Sample Loading Station

Manual or semi-automatic loading for small-batch samples

Single-Station Spin Coating Unit

High-speed centrifugal spin coater with independent speed control (customizable)

Precision Dosing System

Metering pump for accurate coating application

Coating Recovery System

Collects and recycles excess coating material

Drying Unit

IR / UV-LED / Hot Air drying (customizable)

PLC Control Cabinet

Industrial PC with HMI touchscreen, recipe storage, and data logging

Exhaust & Filtration System

Captures solvent vapors and ensures a clean lab environment

Technical Parameters

Parameter

Specification

Customization Options

Number of Stations

1 station (standard)

Customizable (1 – 4 stations)

Spin Speed

Adjustable, up to 2,500 rpm

Customizable speed profiles

Coating Thickness

5 – 50 μm (dry)

Customizable coating weight

Coating Uniformity

±5% thickness deviation

Customizable process parameters

Sample Size

Up to 350mm × 350mm

Customizable fixture design

Production Capacity

20 – 60 pcs/hour (lab scale)

Customizable per R&D requirements

Coating Recovery Rate

≥ 90%

Customizable recovery system

Drying Method

IR / UV-LED / Hot Air

Customizable drying system

Drying Temperature

40°C – 180°C

Customizable temperature profiles

Control System

Omron PLC + HMI

Integration protocols customizable

Data Logging

USB, Ethernet/IP, Modbus

Reporting formats customizable

Power Supply

220V / 380V, 50/60Hz, single/3-phase

Customizable to regional standards

Overall Dimensions

1.5m – 3m × 1.0m – 1.5m × 1.5m – 2.0m

Layout and footprint fully customizable

Safety Standards

CE, UL (optional)

Customizable to target market

Application

· 

Molded Pulp Tableware R&D: Spin coating waterproof and oil-proof barriers on plates, bowls, trays, and clamshell boxes — ideal for small-batch sample testing and formulation development

· 

· 

Industrial Pulp Packaging R&D: Spin coating protective and anti-static coatings on egg trays, fruit trays, and electronic cushioning pads

· 

· 

Agricultural Products R&D: Spin coating biodegradable barrier coatings on seedling pots and horticultural trays

· 

· 

Premium Molded Products R&D: Spin coating aesthetic and functional coatings on medical device trays, cosmetic packaging inserts, and custom-shaped containers

· 

· 

Process Optimization: Rapid prototyping and parameter optimization for pilot-scale and mass production lines

· 

Customization

This single-station spin coating experimental machine is highly customizable across multiple dimensions to fit your specific R&D requirements:

· 

Station Configuration: Customizable number of stations and layout to match your sample testing needs

· 

· 

Spin Speed & Coating Thickness: Customizable spin speed (up to 2,500 rpm) and coating thickness (5 – 50 μm) for different sample sizes and barrier requirements

· 

· 

Drying System: Customizable drying method (IR / UV-LED / Hot Air) and temperature profiles to match your coating chemistry

· 

· 

Sample Fixtures: Customizable fixture design to accommodate different sample shapes and sizes

· 

· 

Coating Recovery System: Customizable recovery rate and collection design to maximize material utilization

· 

· 

Control System Integration: Customizable communication protocols (Modbus, Profibus, Ethernet/IP) to sync with your lab data management system

· 

Key Features

· 

Precision Spin Coating: High-speed centrifugal spin coating ensures uniform coverage on complex 3D sample geometries — achieves ±5% thickness uniformity

· 

· 

Coating Recovery System: Excess coating can be reused, achieving ≥90% utilization — significantly reduces R&D costs

· 

· 

Compact & Flexible: Small footprint ideal for laboratory environments — supports quick changeover between samples and formulations

· 

· 

Simple Operation: User-friendly HMI with recipe storage — easy parameter adjustment and repeatable results

· 

· 

Rapid Prototyping: Enables fast sample testing and process optimization — accelerates R&D cycles

· 

· 

Precision Control: Real-time monitoring and feedback control ensure consistent coating quality

· 

· 

Low Maintenance: Durable spin coating unit design with easy-access maintenance points — reduced downtime

· 

· 

Safe Operation: Comprehensive safety interlocks and emergency stop systems — fully compliant with international safety standards

· 

Support and Services

· 

Comprehensive pre-installation site assessment and layout planning

· 

· 

Professional on-site installation, commissioning, and calibration

· 

· 

Thorough operator training and maintenance instruction

· 

· 

12-month standard warranty on the entire system (extendable)

· 

· 

Lifetime remote technical support and online diagnostics

· 

· 

Preventive maintenance plans and global spare parts network

· 

· 

Coating process optimization and technical consultation

· 

· 

Sample testing and formulation development support

· 

Packing and Shipping

· 

Precision dosing pumps and spin coating units shipped in shock-resistant, moisture-proof foam crates

· 

· 

Entire system modularized and packed in heavy-duty, weatherproof wooden crates

· 

· 

Special anti-static packaging for electronic and control components

· 

· 

All shipments include detailed documentation and can be arranged via air or sea based on your requirements

· 

Frequently Asked Questions

Q: Is this machine suitable for laboratory use?

A: Yes. This single-station spin coating experimental machine is specifically designed for R&D and small-batch sample testing. Its compact design, simple operation, and coating recovery system make it ideal for laboratory environments.

Q: Can the coating material be reused?

A: Yes. The system is equipped with a coating recovery system that collects and recycles excess coating material, achieving a recovery rate of ≥90%. This significantly reduces R&D costs and material waste.

Q: Can the system handle various sample sizes and shapes?

A: Yes. The system features customizable sample fixtures, spin speed, coating thickness, and drying profiles. It can accommodate a wide range of molded pulp sample shapes and sizes.

Q: How much floor space does the system require?

A: The system layout is fully customizable. Its compact design requires minimal floor space, making it suitable for laboratory environments with limited space.

Q: What are the total operating costs?

A: Operating costs are optimized through high material utilization (≥90% coating recovery) and low energy consumption. Coating material and electricity are the primary operating costs. We can provide a detailed cost analysis based on your specific R&D requirements.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2007

  • Total Annual:

    2000000-3000000

  • Employee Number:

    150~200

  • Ecer Certification:

    Verified Supplier

Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af... Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af...

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  • Dongguan Osmanuv Machinery Equipment Co., Ltd
  • 28 the second industrial, Liu chong wei , Wanjiang ,DongGuan , Guangdong, China
  • https://www.uv-coatingmachine.com/

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