Dongguan Osmanuv Machinery Equipment Co., Ltd
| Payment Terms | T/T |
| Automatic grade | Automatic,Semi-Automatic,yes |
| After-sales service provided | Engineers available to service machinery overseas,No overseas service provided,Online support,Field maintenance and repair service |
| Driven type | Electric,Manual |
| Delivery Time | 30 Working Days |
| Print thickness | Adjustable |
| Warranty | 1 Year |
| Packaging Details | Wood Packaging |
| Type | Coating Machine |
| Size | Customized |
| Supply Ability | Negotiation |
| Condition | New |
| Model Number | Specification |
| Brand Name | OSMANUV |
| Place of Origin | CHINA |
| Certification | ISO9001 |
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Product Specification
| Payment Terms | T/T | Automatic grade | Automatic,Semi-Automatic,yes |
| After-sales service provided | Engineers available to service machinery overseas,No overseas service provided,Online support,Field maintenance and repair service | Driven type | Electric,Manual |
| Delivery Time | 30 Working Days | Print thickness | Adjustable |
| Warranty | 1 Year | Packaging Details | Wood Packaging |
| Type | Coating Machine | Size | Customized |
| Supply Ability | Negotiation | Condition | New |
| Model Number | Specification | Brand Name | OSMANUV |
| Place of Origin | CHINA | Certification | ISO9001 |
This single-station spin coating experimental machine is specifically designed for the pulp molding industry, ideal for laboratory R&D, small-batch sample testing, and process optimization. Using high-speed centrifugal spin coating technology, it applies uniform functional coatings—waterproof, oil-proof, and biodegradable barrier coatings—onto molded pulp samples such as plates, bowls, trays, and custom-shaped containers.
Precision Spin Coating: The system achieves uniform coating coverage on complex 3D sample geometries, including corners, sidewalls, and curved surfaces, with coating thickness uniformity of ±5%.
Coating Recovery System: Equipped with a coating recovery system, excess coating can be reused, achieving high utilization (≥90%) and reducing waste—effectively lowering R&D costs.
Compact & Flexible: The compact design makes it ideal for laboratory environments. The system supports quick changeover between different samples and coating formulations, enabling rapid prototyping and process optimization.
Simple Operation: User-friendly HMI with recipe storage allows easy parameter adjustment and repeatable results—suitable for both experienced researchers and operators new to spin coating.
|
Component |
Description |
|
Sample Loading Station |
Manual or semi-automatic loading for small-batch samples |
|
Single-Station Spin Coating Unit |
High-speed centrifugal spin coater with independent speed control (customizable) |
|
Precision Dosing System |
Metering pump for accurate coating application |
|
Coating Recovery System |
Collects and recycles excess coating material |
|
Drying Unit |
IR / UV-LED / Hot Air drying (customizable) |
|
PLC Control Cabinet |
Industrial PC with HMI touchscreen, recipe storage, and data logging |
|
Exhaust & Filtration System |
Captures solvent vapors and ensures a clean lab environment |
|
Parameter |
Specification |
Customization Options |
|
Number of Stations |
1 station (standard) |
Customizable (1 – 4 stations) |
|
Spin Speed |
Adjustable, up to 2,500 rpm |
Customizable speed profiles |
|
Coating Thickness |
5 – 50 μm (dry) |
Customizable coating weight |
|
Coating Uniformity |
±5% thickness deviation |
Customizable process parameters |
|
Sample Size |
Up to 350mm × 350mm |
Customizable fixture design |
|
Production Capacity |
20 – 60 pcs/hour (lab scale) |
Customizable per R&D requirements |
|
Coating Recovery Rate |
≥ 90% |
Customizable recovery system |
|
Drying Method |
IR / UV-LED / Hot Air |
Customizable drying system |
|
Drying Temperature |
40°C – 180°C |
Customizable temperature profiles |
|
Control System |
Omron PLC + HMI |
Integration protocols customizable |
|
Data Logging |
USB, Ethernet/IP, Modbus |
Reporting formats customizable |
|
Power Supply |
220V / 380V, 50/60Hz, single/3-phase |
Customizable to regional standards |
|
Overall Dimensions |
1.5m – 3m × 1.0m – 1.5m × 1.5m – 2.0m |
Layout and footprint fully customizable |
|
Safety Standards |
CE, UL (optional) |
Customizable to target market |
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Molded Pulp Tableware R&D: Spin coating waterproof and oil-proof barriers on plates, bowls, trays, and clamshell boxes — ideal for small-batch sample testing and formulation development
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Industrial Pulp Packaging R&D: Spin coating protective and anti-static coatings on egg trays, fruit trays, and electronic cushioning pads
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Agricultural Products R&D: Spin coating biodegradable barrier coatings on seedling pots and horticultural trays
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Premium Molded Products R&D: Spin coating aesthetic and functional coatings on medical device trays, cosmetic packaging inserts, and custom-shaped containers
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Process Optimization: Rapid prototyping and parameter optimization for pilot-scale and mass production lines
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This single-station spin coating experimental machine is highly customizable across multiple dimensions to fit your specific R&D requirements:
·
Station Configuration: Customizable number of stations and layout to match your sample testing needs
·
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Spin Speed & Coating Thickness: Customizable spin speed (up to 2,500 rpm) and coating thickness (5 – 50 μm) for different sample sizes and barrier requirements
·
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Drying System: Customizable drying method (IR / UV-LED / Hot Air) and temperature profiles to match your coating chemistry
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Sample Fixtures: Customizable fixture design to accommodate different sample shapes and sizes
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Coating Recovery System: Customizable recovery rate and collection design to maximize material utilization
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Control System Integration: Customizable communication protocols (Modbus, Profibus, Ethernet/IP) to sync with your lab data management system
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Precision Spin Coating: High-speed centrifugal spin coating ensures uniform coverage on complex 3D sample geometries — achieves ±5% thickness uniformity
·
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Coating Recovery System: Excess coating can be reused, achieving ≥90% utilization — significantly reduces R&D costs
·
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Compact & Flexible: Small footprint ideal for laboratory environments — supports quick changeover between samples and formulations
·
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Simple Operation: User-friendly HMI with recipe storage — easy parameter adjustment and repeatable results
·
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Rapid Prototyping: Enables fast sample testing and process optimization — accelerates R&D cycles
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Precision Control: Real-time monitoring and feedback control ensure consistent coating quality
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Low Maintenance: Durable spin coating unit design with easy-access maintenance points — reduced downtime
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Safe Operation: Comprehensive safety interlocks and emergency stop systems — fully compliant with international safety standards
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Comprehensive pre-installation site assessment and layout planning
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Professional on-site installation, commissioning, and calibration
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Thorough operator training and maintenance instruction
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12-month standard warranty on the entire system (extendable)
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Lifetime remote technical support and online diagnostics
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Preventive maintenance plans and global spare parts network
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Coating process optimization and technical consultation
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Sample testing and formulation development support
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Precision dosing pumps and spin coating units shipped in shock-resistant, moisture-proof foam crates
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Entire system modularized and packed in heavy-duty, weatherproof wooden crates
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Special anti-static packaging for electronic and control components
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All shipments include detailed documentation and can be arranged via air or sea based on your requirements
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Q: Is this machine suitable for laboratory use?
A: Yes. This single-station spin coating experimental machine is specifically designed for R&D and small-batch sample testing. Its compact design, simple operation, and coating recovery system make it ideal for laboratory environments.
Q: Can the coating material be reused?
A: Yes. The system is equipped with a coating recovery system that collects and recycles excess coating material, achieving a recovery rate of ≥90%. This significantly reduces R&D costs and material waste.
Q: Can the system handle various sample sizes and shapes?
A: Yes. The system features customizable sample fixtures, spin speed, coating thickness, and drying profiles. It can accommodate a wide range of molded pulp sample shapes and sizes.
Q: How much floor space does the system require?
A: The system layout is fully customizable. Its compact design requires minimal floor space, making it suitable for laboratory environments with limited space.
Q: What are the total operating costs?
A: Operating costs are optimized through high material utilization (≥90% coating recovery) and low energy consumption. Coating material and electricity are the primary operating costs. We can provide a detailed cost analysis based on your specific R&D requirements.
Company Details
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af... Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af...
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