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Roll to Roll Vacuum Metallizer Machine for PET, OPP, CPP Plastic Film
Technology Overview
Roll-to-roll (R2R) vacuum coating is a continuous PVD process designed for high-throughput deposition on flexible substrates including plastics, metal foils, and paper. This advanced technology combines vacuum evaporation, sputtering, or plasma-enhanced techniques to create functional films for packaging, electronics, and renewable energy applications.
Technical Specifications
Model
H1400
H1500
H1600
Chamber Diameter (mm)
1400
1500
1600
Maximum Web Diameter (mm)
600
700
700-750
Boats (piece)
12
12
12~16
Web Width (mm)
600~1250
600~1250
1050~1800
Wire-feeding Speed (m/min)
0~5
0~5
0~5
Working Power (Kw)
80~150
90~180
100~200
Winding Speed (m/min)
100~400
100~500
100~500
Occupied Area (m)
10*8*4.6
10*8*4.6
10*8*4.8
Working Principle
Continuous Substrate Handling: The substrate unwinds from a roll, passes through vacuum chambers for deposition, and rewinds after processing
Vacuum Integration: Multi-chamber designs separate coating zones to prevent cross-contamination between different coating processes
Precision Control: Advanced tension and alignment systems ensure uniform film thickness (±2%) across the entire web width
Key Advantages
Mass Production Efficiency: Achieves deposition speeds up to 100 m/min with minimal material waste
Cost-Effectiveness: Reduces labor and energy costs compared to traditional batch processes
Functional Versatility: Supports barrier coatings, conductive layers, and decorative finishes
Packaging: Metalized films for food and beverage containers
Electronics: Flexible circuits and OLED displays
Solar Energy: Transparent conductive oxides on photovoltaic modules
Automotive: Window films with UV/IR protection
Coating Effects & Colors
Surface finishes include metallic mirror finishes, matte textures, or holographic effects. Color options are customizable through reactive deposition processes, such as transparent blue for solar control applications.
Structure Types
Single-Chamber: Simplified design for basic coating applications
Multi-Chamber: Segmented into pre-treatment, deposition, and post-treatment zones
In-Line Integration: Combines coating with printing or laminating processes
Substrate Materials
PET, PP, aluminum foil, paper, and textile fabrics
Coating Materials
Metals: Aluminum, Copper, Silver for conductive layers
Oxides: SiO₂, Al₂O₃ for barrier coatings
Polymers: Plasma-polymerized films for adhesion promotion
Supporting Production Lines
Integrates with online inspection systems including thickness sensors and converting processes such as slitting and rewinding.
Consumables
Targets for sputtering, evaporation sources (Al wire), and inert gases including Argon and Nitrogen
Applications
Packaging: High-barrier films for shelf-life extension
Flexible Electronics: Touch sensors and thin-film batteries
Our R2R systems are engineered with modular vacuum chambers, advanced roll handling, and recipe-driven software to meet the most demanding industrial requirements.
Our company specializes in designing and manufacturing custom vacuum coating solutions for magnetron sputtering, multi-arc ion plating, and roll-to-roll systems. We offer tailored vacuum pumping systems, precision control electronics, and process optimization to ensure seamless integration into your production workflow. Contact us to explore how our technologies can elevate your coating capabilities.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2003
Total Annual:
1 million US dollars-2 million US dollars
Employee Number:
80people~100 people
Ecer Certification：
Verified Supplier
Global Supplier of Next-Generation PVD Vacuum Coating Solutions
Founded in 2003, Guangdong Zhongda Vacuum Equipment Co., Ltd is a leading mechanical engineering and technology provider specializing in various type of vacuum PVD coating systems such as UV metallizer, sputtering coating machine,... Global Supplier of Next-Generation PVD Vacuum Coating Solutions
Founded in 2003, Guangdong Zhongda Vacuum Equipment Co., Ltd is a leading mechanical engineering and technology provider specializing in various type of vacuum PVD coating systems such as UV metallizer, sputtering coating machine,...
