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Professional vacuum coating equipment for industrial plating applications
Equipment Structure
The vertical side-opening ion plating and vacuum coating equipment features a vertical cavity design with side quick-opening compartments, optimized for batch-sized workpiece handling. The core structure comprises five integrated modules:
Vacuum System
Ion Plating Core System
Workpiece Clamping System
Control System
Auxiliary System
Working Principle
Based on physical vapor deposition (PVD) ion plating technology, this equipment ionizes target material atoms in a vacuum environment and deposits them onto workpiece surfaces through an electric field to form high-quality films.
Equipment Features
Vertical Side-Opening Design Advantages:
Convenient workpiece loading/unloading: Side door design eliminates top space constraints, ideal for large/heavy workpiece hoisting and clamping
High cavity utilization: Vertical layout enables superior rotational uniformity during coating, preventing workpiece-target obstruction
Optimized for small parts and long-shaped workpieces
Strong Process Adaptability:
Compatible with magnetron sputtering ion plating and arc ion plating processes
Capable of preparing metal films, alloy films, and compound hard films (TiN, TiCN, DLC)
Wide process parameter adjustment range via gas ratios, target current, and workpiece bias voltage
High Automation Level:
Integrated PLC control system supports one-click automatic operation, reduces manual intervention, and ensures consistent coating quality through stored process parameters.
Energy Conservation & Environmental Protection:
Vacuum coating process produces no waste liquid or exhaust gas emissions. Features efficient heating/cooling systems with lower energy consumption than comparable horizontal coating equipment.
Equipment Advantages
Excellent Film Performance: High hardness (HV1000-4000), strong adhesion, low friction coefficient with superior wear, corrosion, and high-temperature resistance
High Production Efficiency: Side-opening design enables rapid loading/unloading with batch rotating workholding frames and fast vacuum pumping (1-3 hours per batch)
Minimal Workpiece Deformation: Controllable coating temperature reduces thermal deformation, ideal for precision parts including tools, molds, and hardware
Convenient Operation & Maintenance: Easy cavity cleaning, target replacement, and maintenance with user-friendly control interface and comprehensive fault diagnosis
Wide Applicability: Handles various materials (metal, ceramics, hard alloys) and shapes (flat, curved, complex cavity parts)
Application Fields
This vertical side-opening ion plating equipment serves multiple industries with its high production capacity and superior film performance:
Tools & Molds Industry:
Coating for high-speed steel tools, hard alloy tools, stamping molds, and injection molding molds (TiN, TiCN films) improves wear resistance, anti-adhesion, and extends service life 3-10 times.
Hardware Decoration Industry:
Applied to bathroom hardware, door hardware, watch parts, and mobile phone frames with decorative finishes (gold, gun black, rose gold) combining aesthetics with durability.
Automotive Parts Industry:
Coating for engine valves, piston rings, gears, and brake discs enhances high-temperature resistance, wear resistance, and corrosion resistance while reducing noise and energy consumption.
Medical Device Industry:
Used for bone implants (artificial joints, bone screws) and dental instruments (crowns, implants) with DLC diamond films improving biocompatibility and wear resistance.
Aerospace Industry:
Protective coatings for aircraft engine blades and precision parts with high-temperature and oxidation resistance for extreme service environments.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2003
Total Annual:
1 million US dollars-2 million US dollars
Employee Number:
80people~100 people
Ecer Certification：
Verified Supplier
Global Supplier of Next-Generation PVD Vacuum Coating Solutions
Founded in 2003, Guangdong Zhongda Vacuum Equipment Co., Ltd is a leading mechanical engineering and technology provider specializing in various type of vacuum PVD coating systems such as UV metallizer, sputtering coating machine,... Global Supplier of Next-Generation PVD Vacuum Coating Solutions
Founded in 2003, Guangdong Zhongda Vacuum Equipment Co., Ltd is a leading mechanical engineering and technology provider specializing in various type of vacuum PVD coating systems such as UV metallizer, sputtering coating machine,...
