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{"title":"Cosmetic Mixing Equipment Shampoo Hand Cream Manufacturing Equipment Cosmetic","imgUrl":"https:\/\/img.chinax.com\/nimg\/a5\/41\/e56da8b5f2108bde0c4ea219818b-200x200-1\/cosmetic_mixing_equipment_shampoo_hand_cream_manufacturing_equipment_cosmetic_mixer_machine.jpg","attrs":{"Brand Name":"APVO","Model Number":"liquid washing emulsion homogenier mixing machine","Certification":"CE","Place of Origin":"Yangzhou, China"}}
{"title":"Cosmetic Mixing Tank Small Vacuum Emulsifier Homogenizer Mixer For Making","imgUrl":"https:\/\/img.chinax.com\/nimg\/97\/e5\/5b33d717468a8f7081d433d73e10-200x200-1\/cosmetic_mixing_tank_small_vacuum_emulsifier_homogenizer_mixer_for_making_mayonnaise.jpg","attrs":{"Brand Name":"APVO","Model Number":"liquid washing emulsion homogenier mixing machine","Certification":"CE","Place of Origin":"Yangzhou, China"}}
{"title":"Mixer Stainless Steel Chemical Cosmetic Liquid Mixing Equipment Double Jacketed","imgUrl":"https:\/\/img.chinax.com\/nimg\/17\/76\/85631c1d890ded5b593c58d4ee01-200x200-1\/mixer_stainless_steel_chemical_cosmetic_liquid_mixing_equipment_double_jacketed_mixing_tank_with_agitator.jpg","attrs":{"Brand Name":"APVO","Model Number":"liquid washing emulsion homogenier mixing machine","Certification":"CE","Place of Origin":"Yangzhou, China"}}
{"title":"SUS316L Chemical Liquid Detergent Mixer liquid Soap Making Machine","imgUrl":"https:\/\/img.chinax.com\/nimg\/9b\/1e\/7c8baaa9f1a25aee1c9a99ea79a4-200x200-1\/sus316l_chemical_liquid_detergent_mixer_liquid_soap_making_machine.jpg","attrs":{"Brand Name":"APVO","Model Number":"liquid washing emulsion homogenier mixing machine","Certification":"CE","Place of Origin":"Yangzhou, China"}}
Daily Use Chemical/chemical Product/Cosmetic Cream
Material
Stainless Steel 316/304
Heating way
Steam Heating/electricity Heating
Speed
0-3600rpm
Capacity
Can be customized
mixer type
Homogenizer
product type
Shampoo/Liquid Washing Products
voltage
220v 380v
warranty
1 year
Heating method
Electric heating/steam heating
core components
Motor, Gear, Bearing, Homogenizer
Function
Mixing, Emulsifying, Heating
Structure
Main Emulsion Pot, Platform, Stairs
Emulsification Tank Capacity
50-5000L
Brand Name
APVO
Model Number
liquid washing emulsion homogenier mixing machine
Certification
CE
Place of Origin
Yangzhou, China
Dish Washer Detergent Shampoo Making Machine Mixing Tank Homogenizer Mixer Agitator Blend Vessel
Overview of the Equipment System
The production of dishwasher detergents and shampoos involves multiple processes such as material dissolution, phase mixing, emulsification, and deaeration. The integrated equipment system composed of mixing tanks, homogenizers, mixers, agitators, and blend vessels forms a continuous or semi-continuous production unit. It realizes the entire process from raw material feeding to uniform mixture output, effectively solving the problems of uneven dissolution of surfactants, poor dispersion of functional additives, and unstable viscosity of finished products in traditional production.
The equipment system is widely used in small-batch trial production, medium-sized batch production, and large-scale industrial production of liquid products. Its core functions include: efficient mixing of oil-water phases, precise control of material temperature and viscosity, fine dispersion of solid particles, and stable maintenance of product consistency between batches.
As the main container for material reaction and mixing, the mixing tank (also called blend vessel) undertakes the functions of material storage, pre-treatment, and post-mixing. Its structural and performance characteristics are closely related to product quality.
Structural Design
Material Selection: The inner tank in contact with materials is made of 304L or 316L stainless steel. 316L stainless steel is preferred for acidic or alkaline raw materials (such as sodium hydroxide in dishwasher detergents) due to its stronger corrosion resistance. The inner surface roughness is controlled at Ra ≤ 0.4 μm, which is smooth and easy to clean, avoiding material residue and microbial growth.
Tank Body Structure: The tank adopts a vertical cylindrical design with a conical or elliptical bottom to facilitate complete discharge of materials and reduce dead corners. The tank cover is equipped with feeding ports, sight glasses, and breathing valves. The feeding ports are designed with extended tubes to guide materials along the tank wall, preventing splashing and air intake.
Temperature Control System: The outer layer of the tank is equipped with a jacketed structure, which can realize heating or cooling of materials through circulating hot water, hot oil, or cold water. The temperature control range is generally 5-95°C, and the temperature control accuracy is ±1°C, which meets the temperature requirements of different processes (such as dissolving sodium laureth sulfate in shampoos at 60-70°C).
Capacity & Configuration
Capacity Range: Common specifications include 50L, 200L, 500L, 1000L, and 5000L, which can be selected according to production scale. Small 50-200L tanks are suitable for laboratory trial production or small-batch customization, while 1000-5000L tanks are applied in industrial mass production.
Auxiliary Configuration: Standard configurations include liquid level gauges (magnetic flap type or radar type) to monitor material volume in real-time; sampling valves to take samples for intermediate inspection; and CIP (Clean-in-Place) cleaning interfaces to connect with cleaning systems for efficient in-tank cleaning.
2.2 Homogenizer
The homogenizer is the key equipment to ensure the fineness and stability of products. It breaks up large particles or oil droplets in materials into tiny and uniform particles through strong mechanical force, forming a stable emulsion or suspension system.
Working Principle
The homogenizer mainly relies on high-speed shear force, impact force, and cavitation effect to achieve material refinement. The common rotor-stator type homogenizer operates as follows: the rotor rotates at a high speed (8000-15000 rpm), forming a strong negative pressure at the gap between the rotor and stator, which sucks materials into the gap. The materials are subjected to intense shear, collision, and friction in the narrow gap, and then ejected at high speed, completing the homogenization process.
Technical Parameters
Homogenization Precision: For dishwasher detergents containing abrasive particles, the homogenizer can reduce particle size to 5-20 μm, avoiding scratches on tableware; for shampoos requiring smooth texture, it can control the emulsion particle size within 1-5 μm, ensuring the product is delicate and easy to rinse.
Installation Methods: There are two types: top-mounted and side-mounted. Top-mounted homogenizers are suitable for small tanks, extending into the tank from the top cover; side-mounted homogenizers are installed on the side wall of large tanks, which can reduce the height of the equipment and facilitate maintenance.
Power Matching: The power of the homogenizer motor is matched according to the tank capacity and material viscosity. For example, a 500L tank equipped with a 7.5kW homogenizer motor can meet the homogenization needs of medium-viscosity shampoos; a 2000L tank for high-viscosity dishwasher detergents usually requires a 15-22kW motor.
2.3 Mixer / Agitator
The mixer and agitator are responsible for the preliminary mixing and uniform stirring of materials in the tank, ensuring that different components are evenly distributed before homogenization and maintaining the stability of the material system after homogenization.
Common Types & Applications
Anchor Type Agitator: Suitable for high-viscosity materials (such as concentrated dishwasher detergents with a viscosity of 1000-5000 mPa·s). The agitator has a large contact area with materials, which can scrape the materials on the tank wall and bottom to avoid local overheating or under-mixing.
Paddle Type Mixer: Applicable to low-to-medium viscosity materials (such as dilute shampoos with a viscosity of 100-500 mPa·s). The paddle rotates at a medium speed (100-300 rpm) to form radial and axial flow, promoting rapid mixing of oil and water phases.
Propeller Type Mixer: Used for rapid dissolution of powdery raw materials (such as sodium carbonate in dishwasher detergents). The high-speed rotating propeller (300-600 rpm) generates strong axial flow, which can quickly disperse powder into liquid and prevent agglomeration.
Performance Characteristics
Speed Regulation: Equipped with a frequency converter to realize stepless speed regulation. For example, when adding powdery materials, high speed is used to disperse; when mixing sensitive ingredients (such as essence), low speed is used to avoid volatilization.
Drive System: Adopts a needle 摆 reducer or gear reducer, which has stable transmission and low noise. The reducer is equipped with a lubrication system to ensure long-term operation life.
Technical Data
Working Capacity
Mixing
Homogenizer
Dimension
(mm)
Heating way
Power (KW)
Speed (RPM)
Power (KW)
Speed (RPM)
Length
(mm)
Widi h(mm)
Height
(mm)
Electric heating
Steam heating
200L
1.5~2.2
0~63
2.2~4
0~3000
1800
1600
1800
12KW
5
300L
2.2~3
0~63
3~4
0~3000
2000
1700
2000
15KW
5
500L
3~4
0~63
4~5.5
0~3000
2200
2200
2350
18KW
9
1000L
4~5.5
0~63
5.5~7.5
0~3000
2500
3000
2800
36KW
13
1500L
4~5.5
0~63
7.5~11
0~3000
2650
3100
3300
36KW
13
2000L
7.5~11
0~63
11~15
0~3000
2900
3500
3550
48KW
15
3000L
11~15
0~63
15~18
0~3000
3100
3800
3800
72KW
30
5000L
11~15
0~63
18~22
0~3000
3500
4000
4200
96KW
40
After-sales Service
1.Warranty time: one year, from the date which the product is qualified commissioning. Any damage except the wrong operation during warranty period is repaired freely.But the travel and hotel expenses should be count on buyer. 2. Commissioning services: the product's installation and commissioning at the demand side, our engineers will not leave there until get your agreement. 3. Training services: our engineers will train your staff to operate it during the period of installation and commissioning, and they will not leave there until your staff can operate it properly and normally. 4. Maintenance services: any malfunction happened, once you inquiry us, we will reply you within 48 hours except the special reasons. 5. Lifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount price. 6. Certificate services: we can provide related certificates to customers freely according to the request of customers. 7. Inspection services: you can ask the third part inspection company or your inspector to inspect the products before shipment. 8. The file: the Manual Specification, report of the material which used to the equipment and other documents related to the GMP authentication information will be provided by us.
Frequently Asked Questions:
Q1: I am not in China, how can I know your quality?
A: We have a factory with 20 years, we have much experience to help our customers business better.
Q2: How can we guarantee quality?
A: Always a pre-production sample before mass production. Always final Inspection before shipment.
Q3: What can you buy from us?
A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine
Q4: Why should you buy from us not from other suppliers?
A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2009
Total Annual:
2000000-3000000
Employee Number:
30~50
Ecer Certification：
Verified Supplier
Yangzhou Aipuweier Automatic Equipment Factory have more than 20 years experience. We can produce the machine according to your requirement. And our machines are all passed GMP compliant and have complete certificates. Our main products are vacuum homogeneous emulsifying machines, reverse osmosis wa... Yangzhou Aipuweier Automatic Equipment Factory have more than 20 years experience. We can produce the machine according to your requirement. And our machines are all passed GMP compliant and have complete certificates. Our main products are vacuum homogeneous emulsifying machines, reverse osmosis wa...
