Mixing Cosmetic tank Mixing Liquid Machine with Vaccum Agitator Mixer Chemical

Core Features & Advantages

1. Vacuum Agitation System: Eliminate Bubbles, Ensure Smooth Texture

• High-Efficiency Vacuum Deaeration: Equipped with a dual-stage vacuum pump, the machine can reach a vacuum degree of ≤ -0.095 MPa. It effectively removes air bubbles generated during mixing, preventing oxidation of active ingredients (e.g., plant extracts in shampoo) and avoiding "foamy" or "grainy" textures in the final product.
• Dual-Agitator Design: Combines a central high-shear homogenizer (10,000–28,000 RPM) and a peripheral anchor agitator:
  • The high-shear homogenizer breaks down large particles (e.g., thickeners, surfactant aggregates in shampoo) into micro-sized droplets (≤ 5 μm), ensuring uniform dispersion of ingredients and stable viscosity.
  • The anchor agitator rotates at a low speed (10–60 RPM) to 刮擦 the tank wall, preventing material buildup and ensuring full circulation of high-viscosity liquids (e.g., concentrated shampoo base), avoiding local overheating or uneven mixing.

2. Precision Temperature Control: Protect Heat-Sensitive Ingredients

• Jacketed Tank Structure: The mixing tank features a 3-layer jacketed design, compatible with both hot water and cold water circulation. It supports temperature control in the range of 5°C–120°C, meeting the diverse needs of cosmetic liquid production:
  • Heating function: Melts solid ingredients (e.g., waxes, emulsifiers) for shampoo and lotion, accelerating ingredient dissolution.
  • Cooling function: Rapidly cools the mixture after homogenization (e.g., to preserve the activity of vitamins in hair care products), avoiding quality degradation caused by prolonged high-temperature exposure.
• Real-Time Temperature Monitoring: Equipped with a digital temperature sensor (accuracy ±1°C) and an LCD display, allowing operators to monitor and adjust the temperature in real time, ensuring consistent process parameters across batches.

3. Hygienic & Durable Construction: Meet Cosmetic Production Standards

• Food-Grade & Corrosion-Resistant Materials: The tank body, agitator, and all parts in contact with materials are made of 316L stainless steel—non-toxic, corrosion-resistant, and easy to clean. It complies with global cosmetics GMP (Good Manufacturing Practice) standards, avoiding material contamination.
• Smooth Inner Surface: The tank’s inner wall is polished to a Ra ≤ 0.8 μm finish, preventing material adhesion and facilitating thorough cleaning (compatible with CIP cleaning systems for large-scale production), reducing cross-contamination risks between different product batches.

4. User-Friendly Operation & Safety Protection

• Intelligent Control Panel: Adopts a touchscreen control system with clear operation indicators. Operators can set parameters such as mixing speed, vacuum degree, and temperature, and save 10+ common process recipes (e.g., different shampoo formulas) for quick recall, improving production efficiency.
• Multiple Safety Mechanisms:
  • Overload protection: Automatically stops the homogenizer if the motor load exceeds the rated value, preventing equipment damage.
  • Vacuum relief valve: Releases vacuum slowly when the process ends, avoiding material splashing caused by sudden pressure changes.
  • Emergency stop button: Immediately cuts off power in case of abnormal conditions, ensuring operator safety.