Industry Blending Mixing Machine Emulsifying Mixer for Ketchup Skincare

Core Functions & Adaptability to Target Products

1.1 For Ketchup Processing

• Gentle yet Effective Mixing: A low-shear mixing mode that breaks down large tomato pulp particles (up to 5 mm) into fine fragments (≤ 0.5 mm) without over-processing (which could reduce texture and freshness).
• Viscosity Control: A jacketed mixing chamber that maintains temperature at 55–65°C (optimal for ketchup processing) to prevent viscosity fluctuations—high temperatures thin the product, while low temperatures cause it to thicken unevenly.
• Additive Dispersion: A precision inlet system that injects liquid additives (e.g., vinegar) and dry ingredients (e.g., salt) in controlled doses, ensuring they dissolve and distribute evenly without forming clumps.

1.2 For Skincare Product Processing

• High-Shear Emulsification: A rotor-stator assembly operating at 3,000–8,000 RPM that creates stable oil-in-water (O/W) or water-in-oil (W/O) emulsions with particle sizes ≤ 1 μm—critical for product absorption and shelf stability (up to 12–24 months).
• Sterile Design: All contact parts (mixing chamber, rotor-stator, inlet/outlet ports) are made of 316L stainless steel (compliant with cosmetic GMP standards) and feature smooth, crevice-free surfaces for easy sanitization (compatible with CIP—Clean-in-Place—systems).
• Low-Temperature Processing: A cooling jacket that maintains temperatures at 30–40°C during emulsification, protecting heat-sensitive active ingredients from degradation (e.g., vitamin C, retinol) while ensuring full ingredient dispersion.

1.3 For Mayonnaise Processing

• Controlled Oil Incorporation: A gradual oil injection system that adds vegetable oil at a rate of 5–10 L/min (adjustable based on batch size), ensuring oil droplets are uniformly dispersed into the egg yolk (emulsifier) matrix with sizes of 2–5 μm.
• pH Regulation: An integrated pH sensor that monitors acidity (target range: 3.6–4.0) and triggers automatic vinegar injection if pH rises above the threshold—preventing microbial growth and emulsion breakdown.
• Shear Rate Adjustment: A variable-speed drive that adjusts shear rate (5,000–10,000 s⁻¹) to avoid over-shearing (which makes mayonnaise runny) or under-shearing (which leaves it grainy).

After-sales Service

1.Warranty time: one year, from the date which the product is qualified commissioning.
Any damage except the wrong operation during warranty period is repaired freely.But the travel and hotel expenses should be count on buyer.
2. Commissioning services: the product's installation and commissioning at the demand side, our engineers will not leave there until get your agreement.
3. Training services: our engineers will train your staff to operate it during the period of installation and commissioning,
and they will not leave there until your staff can operate it properly and normally.
4. Maintenance services: any malfunction happened, once you inquiry us, we will reply you within 48 hours except the special reasons.
5. Lifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount
price.
6. Certificate services: we can provide related certificates to customers freely according to the request of customers.
7. Inspection services: you can ask the third part inspection company or your inspector to inspect the products before shipment.
8. The file: the Manual Specification, report of the material which used to the equipment and other documents related to the GMP authentication information will be provided by us.