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Cosmetic Lotion Cream Paste Mixer Tank High Shear Homogenizer Liquid Chemical Mixing Equipment Tank
Overview
This integrated mixing system combines a specialized tank with a high shear homogenizer, designed to handle the diverse processing needs of cosmetic products (lotion, cream, paste) and liquid chemicals. It addresses the key requirements of these applications—including uniform ingredient dispersion, stable emulsion formation, precise texture control, and compliance with hygiene standards—through a modular design that balances efficiency, versatility, and ease of use. The system is engineered to process materials of varying viscosities (from low-viscosity lotions to high-viscosity creams) while maintaining product integrity and consistency across batches.
Model
Capacity
Mixing Power(KW)
Mixing Speed(r/min)
Homogenizer Power(KW)
Homogenizing Speed(r/min)
Heating method
HMT-200
200
0.75
0-63
2.2-4
3000
Steam Heating or Electric Heating(optional)
HMT-300
300
0.75
0-63
2.2-4
3000
HMT-500
500
2.2
0-63
5.5-7.5
3000
HMT-1000
1000
4
0-63
7.5-11
3000
HMT-2000
2000
5.5
0-53
11-15
3000
HMT-3000
3000
7.5
0-53
18
3000
HMT-5000
5000
11
0-42
22
3000
HMT-10000
10000
15
0-42
30
3000
Core Adaptability to Target Products
The system’s design is tailored to the unique properties of cosmetic lotions, creams, pastes, and liquid chemicals, with specialized features for each product type:
1.1 For Cosmetic Lotions (Low-to-Medium Viscosity)
Lotions require lightweight texture, even distribution of active ingredients (e.g., hyaluronic acid, vitamins), and long-term emulsion stability (no oil-water separation). The system meets these needs via:
Moderate-Shear Homogenization: A rotor-stator assembly operating at 2,000–4,000 RPM that creates fine oil-in-water (O/W) emulsions with droplet sizes of 1–3 μm, ensuring a smooth, non-greasy finish.
Gentle Agitation: A side-mounted paddle mixer that circulates lotion evenly throughout the tank, preventing sedimentation of solid additives (e.g., mineral particles) without introducing excess air (which causes foaming).
Temperature Control: A dual-layer jacketed tank that maintains temperatures at 35–45°C during mixing—optimal for dissolving water-soluble ingredients (e.g., glycerin) while protecting heat-sensitive components (e.g., vitamin E).
1.2 For Cosmetic Creams (Medium-to-High Viscosity)
Creams demand thick, consistent texture, strong emulsion stability, and uniform incorporation of thickeners (e.g., cetyl alcohol) and emollients (e.g., shea butter). The system delivers this through:
High-Shear Homogenization: A bottom-mounted high shear homogenizer (5,000–8,000 RPM) that breaks down thickener clumps and disperses emollients into the base, achieving a homogeneous texture with no graininess.
Scraper Mixer: A rotating scraper that hugs the tank wall, preventing cream from sticking and burning (a common issue with high-viscosity materials) and ensuring even heat distribution.
Vacuum Deaeration: An integrated vacuum system that removes air bubbles from the cream during mixing, eliminating surface irregularities and extending shelf life (up to 18–24 months).
1.3 For Cosmetic Pastes (High Viscosity)
Pastes (e.g., facial masks, body scrubs) require heavy-duty mixing to incorporate abrasive particles (e.g., exfoliants) or thickening agents (e.g., bentonite clay) without compromising texture. The system addresses this with:
Dual-Action Mixing: A combination of a high-torque anchor mixer (for overall tank circulation) and a high shear homogenizer (for particle dispersion), ensuring exfoliants are evenly distributed (no clumping) and the paste maintains a consistent density.
Variable Speed Control: Adjust able mixer speeds (100–1,000 RPM for the anchor; 3,000–6,000 RPM for the homogenizer) to accommodate different paste consistencies—higher speeds for dense pastes, lower speeds for softer formulations.
1.4 For Liquid Chemicals
Liquid chemicals (e.g., cosmetic solvents, industrial cleaning solutions) require precise mixing of reactive components, contamination-free processing, and compliance with chemical resistance standards. The system supports this via:
Chemical-Resistant Materials: Tank and homogenizer components made of 316L stainless steel or PTFE (polytetrafluoroethylene) to resist corrosion from acidic or caustic liquids (e.g., alcohol-based solvents, pH-adjusting chemicals).
Sealed Design: Hermetically sealed inlet/outlet ports and homogenizer shafts to prevent chemical leakage and ensure operator safety, as well as to avoid contamination of the final product.
Precision Dosing: A metered inlet system that adds liquid additives in exact volumes (accuracy ±0.2%), critical for maintaining the chemical stability and effectiveness of the end product.
Technical Data
Working Capacity
Mixing
Homogenizer
Dimension
(mm)
Heating way
Power (KW)
Speed (RPM)
Power (KW)
Speed (RPM)
Length
(mm)
Widi h(mm)
Height
(mm)
Electric heating
Steam heating
200L
1.5~2.2
0~63
2.2~4
0~3000
1800
1600
1800
12KW
5
300L
2.2~3
0~63
3~4
0~3000
2000
1700
2000
15KW
5
500L
3~4
0~63
4~5.5
0~3000
2200
2200
2350
18KW
9
1000L
4~5.5
0~63
5.5~7.5
0~3000
2500
3000
2800
36KW
13
1500L
4~5.5
0~63
7.5~11
0~3000
2650
3100
3300
36KW
13
2000L
7.5~11
0~63
11~15
0~3000
2900
3500
3550
48KW
15
3000L
11~15
0~63
15~18
0~3000
3100
3800
3800
72KW
30
5000L
11~15
0~63
18~22
0~3000
3500
4000
4200
96KW
40
After-sales Service
1.Warranty time: one year, from the date which the product is qualified commissioning. Any damage except the wrong operation during warranty period is repaired freely.But the travel and hotel expenses should be count on buyer. 2. Commissioning services: the product's installation and commissioning at the demand side, our engineers will not leave there until get your agreement. 3. Training services: our engineers will train your staff to operate it during the period of installation and commissioning, and they will not leave there until your staff can operate it properly and normally. 4. Maintenance services: any malfunction happened, once you inquiry us, we will reply you within 48 hours except the special reasons. 5. Lifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount price. 6. Certificate services: we can provide related certificates to customers freely according to the request of customers. 7. Inspection services: you can ask the third part inspection company or your inspector to inspect the products before shipment. 8. The file: the Manual Specification, report of the material which used to the equipment and other documents related to the GMP authentication information will be provided by us.
Frequently Asked Questions:
Q1: I am not in China, how can I know your quality?
A: We have a factory with 20 years, we have much experience to help our customers business better.
Q2: How can we guarantee quality?
A: Always a pre-production sample before mass production. Always final Inspection before shipment.
Q3: What can you buy from us?
A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine
Q4: Why should you buy from us not from other suppliers?
A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2009
Total Annual:
2000000-3000000
Employee Number:
30~50
Ecer Certification:
Verified Supplier
Yangzhou Aipuweier Automatic Equipment Factory have more than 20 years experience. We can produce the machine according to your requirement. And our machines are all passed GMP compliant and have complete certificates. Our main products are vacuum homogeneous emulsifying machines, reverse osmosis wa... Yangzhou Aipuweier Automatic Equipment Factory have more than 20 years experience. We can produce the machine according to your requirement. And our machines are all passed GMP compliant and have complete certificates. Our main products are vacuum homogeneous emulsifying machines, reverse osmosis wa...