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Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing

China Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing

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Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing

MOQ： 1 set
Price： USD$9800/set
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Payment Terms	T/T
Delivery Time	40~45 days after advance payment
Packaging Details	Standard wooden case
Application	Cosmetics, Pharmaceuticals, Food, Chemicals
Material	Stainless Steel 304 / SUS316L
Video outgoing-inspection	Provided
Homogenizing Speed	0-3000rpm
Function	mixing and emulsion
Capacity	100L 150L 200L 300L 500L 1000L
Emulaifier System	Botton Homogenizer
key selling points	Long Service Life
Stirrer type	Forced Stirrer
Feature	Internal and External Circulation Homogenization
Motor	Siemens Motor
mixing speed	0-60r/pm
mixer type	Agitator
warranty	1 Year
core components	Pressure vessel, Pump, Gear, Bearing, Engine, motor, PLC
Voltage	220V/380V
Brand Name	APVO
Model Number	RHJ-A300
Certification	CE ISO
Place of Origin	Yangzhou, China

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Product Details
Company Details

Product Specification


Payment Terms	T/T	Delivery Time	40~45 days after advance payment
Packaging Details	Standard wooden case	Application	Cosmetics, Pharmaceuticals, Food, Chemicals
Material	Stainless Steel 304 / SUS316L	Video outgoing-inspection	Provided
Homogenizing Speed	0-3000rpm	Function	mixing and emulsion
Capacity	100L 150L 200L 300L 500L 1000L	Emulaifier System	Botton Homogenizer
key selling points	Long Service Life	Stirrer type	Forced Stirrer
Feature	Internal and External Circulation Homogenization	Motor	Siemens Motor
mixing speed	0-60r/pm	mixer type	Agitator
warranty	1 Year	core components	Pressure vessel, Pump, Gear, Bearing, Engine, motor, PLC
Voltage	220V/380V	Brand Name	APVO
Model Number	RHJ-A300	Certification	CE ISO
Place of Origin	Yangzhou, China

Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing

Core Functions & Technical Advantages

The equipment is developed based on the characteristics of cosmetic raw materials (such as high viscosity, sensitivity to temperature and oxygen, and complex formula) and production process requirements, with the following core functions and technical advantages:

1. Vacuum Homogenizing Emulsification - Stable Quality & Fine Texture

The core component of the equipment is a high-speed vacuum homogenizer, which adopts a multi-stage stator-rotor structure (3-4 stages) with a shear gap of 0.03-0.1 mm. The rotor speed can be steplessly adjusted within the range of 3000-12000 rpm, generating a maximum shear rate of 80000 s⁻¹. Under vacuum conditions (vacuum degree ≤ -0.095 MPa), the homogenizer can quickly break down oil droplets and water droplets into micro-droplets (average particle size 0.1-5 μm), and disperse them evenly in each other to form a stable emulsion system. The vacuum environment effectively avoids the introduction of air bubbles during the emulsification process, preventing the product from turning white, rough, or deteriorating due to bubble residues. At the same time, the fine particle size distribution (polydispersity index PDI ≤ 0.18) ensures that the cosmetic cream and lotion have a smooth, delicate texture and good skin penetration.

2. Multi-Mode Mixing - Uniform Material Integration

The equipment is equipped with a three-dimensional mixing system, including a frame-type mixing paddle, a scraper paddle, and a bottom homogenizing head, which realizes multi-angle and all-round mixing of materials. The frame-type mixing paddle (speed 10-100 rpm) is suitable for mixing high-viscosity materials, ensuring the overall uniformity of the material system; the scraper paddle is closely attached to the inner wall of the mixing tank, scraping off the materials adhered to the wall to avoid local overheating or under-processing caused by material adhesion; the bottom homogenizing head cooperates with the upper stator-rotor structure to form a circulating mixing effect, ensuring that no dead corners are left in the mixing process. This multi-mode mixing method can adapt to the mixing requirements of different viscosity materials (50-100000 mPa·s) and complex formulas (including water phase, oil phase, powder additives, and functional ingredients), realizing the uniform integration of various raw materials.

3. Precise Temperature Control - Protection of Active Ingredients

Cosmetic raw materials (such as vitamins, plant extracts, and peptides) are often sensitive to temperature, and excessive temperature will cause the degradation and failure of active ingredients. The equipment is equipped with a jacketed mixing tank and an intelligent temperature control system, which can realize precise control of the material temperature within the range of 5-95℃, with a temperature fluctuation accuracy of ±1℃. The temperature control system supports two modes of heating and cooling: heating is realized through electric heating or steam heating (optional), and cooling is realized through circulating cooling water. During the production process, the temperature can be adjusted according to the formula requirements of different products. For example, when processing heat-sensitive raw materials, the temperature can be controlled at 30-40℃ to ensure the activity of the ingredients; when melting solid oils, the temperature can be raised to 60-80℃ to ensure complete melting. The precise temperature control effectively guarantees the efficacy and stability of cosmetic products.

4. Vacuum Deaeration - Anti-Oxidation & Long Shelf Life

The equipment is equipped with a high-performance vacuum pump, which can quickly extract the air in the mixing tank, making the production process carried out in a vacuum environment. This not only avoids the generation of air bubbles but also effectively prevents the oxidation of raw materials (such as oil phase, active ingredients) by oxygen in the air, reducing the risk of product discoloration, odor, and deterioration. For cosmetic products containing unsaturated fatty acids, plant essential oils, and other easily oxidized ingredients, the vacuum deaeration function can significantly extend the shelf life of the products (extending by 30-50% compared to normal pressure production). In addition, the vacuum environment can also promote the dissolution of some functional ingredients (such as vitamins, hyaluronic acid) in the material system, improving the utilization rate of raw materials.

5. Hygienic Design - Compliance with Cosmetic Production Standards

The equipment adopts a fully closed structure and uses food-grade and cosmetic-grade materials that meet GMP and FDA standards. The mixing tank, stator-rotor, scraper, feeding port, and discharge port are all made of 316L stainless steel, with a mirror-polished inner surface (surface roughness Ra ≤ 0.4 μm), which is corrosion-resistant, easy to clean, and avoids material adhesion and bacterial growth. The equipment is equipped with a CIP (Clean-In-Place) automatic cleaning system, which can complete the cleaning of the tank body, pipelines, and homogenizing head within 20-30 minutes, without dead corners, ensuring that there is no cross-contamination between different batches and different types of products. The sealing parts are made of food-grade silicone rubber or PTFE materials, which are non-toxic, odorless, and compatible with various cosmetic raw materials.

Capacity	Wall scraper mixer	Homogenizer	Water and oil pot	Disperser
50L	1.1kw, 0-65rpm	2.2kw, 0-3600rpm	45/30L	0.37/0.37kw, 1440rpm
100L	1.5kw, 0-65rpm	4kw, 0-3600rpm	90/60L	0.55/0.55kw, 1440rpm
200L	3kw, 0-65rpm	5.5kw, 0-3600rpm	180/120L	0.75/0.75kw, 1440rpm
300L	4kw, 0-65rpm	7.5kw, 0-3600rpm	270/180L	1.1/1.1kw, 1440rpm
500L	5.5kw, 0-65rpm	11kw, 0-3600rpm	450/300L	1.5/1.5kw, 1440rpm

Main Structure & Configuration

The Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing Equipment is composed of a mixing system, homogenizing emulsification system, temperature control system, vacuum system, control system, and frame, with the following detailed configuration:

1. Mixing System

Mixing tank: Volume 50L-5000L (optional, according to production needs), 316L stainless steel material, mirror-polished inner wall, jacketed structure for temperature control.
Mixing paddle: Frame-type paddle + scraper paddle, 316L stainless steel material, scraper paddle with adjustable tightness, closely attached to the tank wall.
Mixing motor: Frequency conversion motor, power 0.75-30 kW, speed stepless adjustment (10-100 rpm), with overload protection function.

2. Homogenizing Emulsification System

Homogenizing head: Multi-stage stator-rotor structure (3-4 stages), 316L stainless steel material, shear gap 0.03-0.1 mm, detachable for cleaning.
Homogenizing motor: High-speed frequency conversion motor, power 2.2-75 kW, speed stepless adjustment (3000-12000 rpm), high torque, stable operation.
Homogenizing pipeline: 316L stainless steel pipeline, seamless connection, no dead corners, easy to clean.

3. Temperature Control System

Jacket: Full jacket structure, suitable for heating and cooling, heat transfer oil or water as heat transfer medium.
Heating device: Electric heater (power 2-45 kW) or steam heater (optional), with over-temperature protection function.
Cooling device: Cooling water circulation system, connected to external cooling tower or chiller (optional).
Temperature sensor: PT100 platinum resistance sensor, temperature measurement range 0-100℃, accuracy ±0.5℃.

4. Vacuum System

Vacuum pump: Rotary vane vacuum pump or roots vacuum pump (optional), vacuum degree ≤ -0.095 MPa, pumping speed 10-100 m³/h.
Vacuum gauge: Digital display vacuum gauge, accuracy ±0.001 MPa, real-time monitoring of vacuum degree.
Vacuum pipeline: 316L stainless steel pipeline, equipped with check valve and filter, preventing material backflow and pump damage.

5. Control System

Control panel: PLC touch screen control panel, 7-inch or 10-inch color screen, Chinese/English bilingual interface (optional).
Control functions: Real-time control and display of mixing speed, homogenizing speed, temperature, vacuum degree, and working time; support parameter storage (up to 50 sets of formulas), automatic and manual operation modes.
Protection functions: Overload protection, over-temperature protection, vacuum abnormal protection, emergency stop function, ensuring equipment and operator safety.

6. Frame & Other Accessories

Frame: Carbon steel spraying frame, stable structure, corrosion-resistant, easy to move (equipped with universal wheels and fixed feet).
Feeding port: Large-diameter feeding port (with cover), equipped with filter screen (100-200 mesh), preventing impurities from entering the tank.
Discharge port: Bottom discharge port, equipped with ball valve or butterfly valve, easy to discharge, no material residue.
CIP cleaning system: Automatic cleaning nozzles (360-degree rotation), connected to external cleaning equipment, supporting online cleaning.

Technical Data

Model	LTRZ-50	LTRZ-100	LTRZ-200	LTRZ-350
Total Volume (L)	70	140	260	450
Feeding Volume kg/batch	30-50	60-100	90-200	170-350
High speed motor (kw)	3	4	4	5.5
Rotation Speed of high speed motor	3000-10000
Rotation Speed of frame type scraper motor	20-60
Oil tank volume (L)	30	60	100	350
Water tank volume (L)	45	85	160	300

After-Sales Support

We provide comprehensive after-sales support to ensure the smooth operation of your production:

Installation & Commissioning: Professional technicians will be sent to the site for equipment installation, commissioning, and calibration to ensure that the equipment meets the production requirements.
Operation Training: Provide systematic operation training for operators, including equipment operation, parameter setting, daily maintenance, and troubleshooting.
Warranty Service: Provide a 12-month warranty period for the equipment. During the warranty period, free replacement of defective parts and maintenance services are provided (excluding man-made damage).
Technical Consultation: Provide 24-hour technical consultation services to answer your questions about equipment operation and maintenance at any time.
Spare Parts Supply: Provide long-term and stable supply of spare parts to ensure the timely replacement of worn parts and avoid affecting production progress.

Whether you are engaged in cosmetics, daily chemicals, pharmaceutical, or other related industries, the Vacuum Mixer Emulsifying Homogenizer can meet your production needs for ointments, toothpaste, creams, lotions, and other products. It is your reliable partner for improving production efficiency, ensuring product quality, and realizing industrial upgrading.

Frequently Asked Questions:

Q1: I am not in China, how can I know your quality?

A: We have a factory with 20 years, we have much experience to help our customers business better.

Q2: How can we guarantee quality?

A: Always a pre-production sample before mass production. Always final Inspection before shipment.

Q3: What can you buy from us?

A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine

Q4: Why should you buy from us not from other suppliers?

A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.

Company Details

Bronze Gleitlager

Bronze Sleeve Bushings

and

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from Quality China Factory

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Business Type:

Manufacturer 


Year Established:

2009 


Total Annual:

2000000-3000000


Employee Number:

30~50 


Ecer Certification：

Verified Supplier 

Yangzhou Aipuweier Automatic Equipment Factory have more than 20 years experience. We can produce the machine according to your requirement. And our machines are all passed GMP compliant and have complete certificates. Our main products are vacuum homogeneous emulsifying machines, reverse osmosis wa... Yangzhou Aipuweier Automatic Equipment Factory have more than 20 years experience. We can produce the machine according to your requirement. And our machines are all passed GMP compliant and have complete certificates. Our main products are vacuum homogeneous emulsifying machines, reverse osmosis wa...

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Yangzhou Aipuweier Automation Equipment Limited Company
No. 8 Xiangqu Road, Chengnan Economic Development Zone, Gaoyou, Jiangsu, China
https://www.vacuumhomogenizermachine.com/

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