NEWBASE All-in-One Testing Platform ECU Test Equipment with High-Precision

Product Specification

NEWBASE ECU Test Equipment – Comprehensive Solution for Automotive Control Unit Validation and Diagnostics

At NEWBASE, we deliver advanced engineering tools that empower automotive manufacturers, Tier 1 suppliers, and R&D teams to test, validate, and optimize electronic control units (ECUs) with precision and efficiency. Our ECU Test Equipment is a fully integrated, high-performance testing platform designed specifically for the development, production, and quality assurance of vehicle ECUs used in active suspension systems, chassis control, and smart damping technologies.

This state-of-the-art system combines industrial-grade hardware, real-time signal processing, and intelligent software to enable comprehensive functional testing—from basic power-on checks to complex CAN communication and sensor validation—ensuring every ECU meets strict performance, safety, and reliability standards before deployment.

 Why Choose NEWBASE ECU Test Equipment?

• ✅ All-in-One Testing Platform: Supports multiple test functions in a single unit, reducing setup time and increasing throughput.
• ✅ High-Precision Measurement: Features 8-channel current sampling and ADC signal analysis for accurate diagnostics.
• ✅ Real-Time CAN Communication Testing: Validates data exchange between ECUs and sensors using ZLG CAN devices.
• ✅ Automated Functional Verification: Enables batch testing with programmable test sequences.
• ✅ Customizable Fixtures & Connectors: Designed for compatibility with various ECU form factors and aviation-grade connectors.
• ✅ Industrial-Grade Reliability: Built for continuous operation in manufacturing and lab environments.

Ideal for OEMs, calibration centers, and aftermarket developers, this equipment ensures consistent quality and accelerates time-to-market for next-generation automotive electronics.

 System Overview

 Hardware Components

Note: All components are housed in a rugged, mobile cart with built-in cooling and ergonomic design.

 Core Testing Functions

The NEWBASE ECU Test Equipment supports the following key testing capabilities:

1. PCBA and Finished Product Testing

   • Verifies functionality of printed circuit boards and assembled ECUs
   • Detects short circuits, open circuits, and component-level faults

2. Controller Boot & APP File Programming

   • Automatically boots ECU firmware and programs application files
   • Supports flash memory updates and version verification

3. Solenoid Valve Current Control & Testing

   • Simulates valve activation sequences
   • Measures current response time and delay confirmation
   • Validates proportional control accuracy

4. PSI5 Signal Testing

   • Tests PSI5 interface compatibility and signal integrity
   • Evaluates sensor communication robustness under noise conditions

5. ADC Sampling Function Testing

   • Validates analog-to-digital conversion accuracy
   • Checks input voltage range and resolution performance

6. Controller Data Verification for Sensors

   • Confirms correct interpretation of sensor data (e.g., accelerometer, pressure)
   • Tests solenoid valve current feedback, temperature sensing, etc.

7. CAN Communication Testing

   • Sends and receives CAN messages
   • Monitors ID filtering, message timing, and error handling
   • Supports both standard and extended frames

8. External Control KEY & SWITCH Function Verification

   • Tests physical switch inputs (e.g., mode buttons, manual override)
   • Validates logic responses and debounce behavior

 Technical Advantages

High-Speed Real-Time Processing

• The industrial PC runs custom-built test software that logs all parameters in real time.
• Supports simultaneous multi-channel monitoring and automated pass/fail judgment.

Modular Design & Scalability

• Easily expandable with additional relay or sampling cards.
• Can be customized for different ECU architectures (e.g., suspension controllers, air ride modules).

Automated Batch Testing

• Ideal for production lines where hundreds of ECUs need to be tested daily.
• Reduces human error and increases consistency.

Compliance with Industry Standards

• Meets ISO 11898 (CAN), ISO 15031 (vehicle communication), and other automotive electronics standards.
• Suitable for use in ISO/IEC 17025-accredited laboratories.

 Typical Applications

This ECU test system is widely used in:

• Active Suspension Systems: For testing e-damper control units (ASC-03/04)
• Chassis Domain Controllers: Validating integration with sensors and actuators
• Aftermarket ECU Development: Tuning and calibration of performance modules
• OEM Quality Assurance: Final inspection before shipment
• R&D Labs: Prototyping and debugging new control algorithms

It is particularly effective when paired with NEWBASE’s Accelerometer Sensors, Solenoid Valves, and Custom Nitrogen Shock Absorber Systems—enabling end-to-end validation of complete suspension subsystems.

 Benefits of Using NEWBASE ECU Test Equipment

• ✔️ Faster Time-to-Market: Automated testing reduces development cycle time
• ✔️ Higher Yield Rates: Early detection of defects improves product quality
• ✔️ Reduced Maintenance Costs: Reliable hardware minimizes downtime
• ✔️ Full Traceability: Detailed log reports support compliance and audit requirements
• ✔️ Scalable for Future Use: Modular design allows upgrades as technology evolves

NEWBASE – Engineering Precision Tools for Intelligent Automotive Systems.