Industrial 315Ton Gantry Shear With 1300mm Blade For Scrap Metal Recycling

Product Specification

Industrial 315Ton Gantry Shear With 1300mm Blade For Scrap Metal Recycling

Product Overview

The WANSHIDA Q43L-3150 hydraulic gantry shear is designed for scrap yards, metal recycling centers and steel processing facilities that need to cut bulky metal waste into shorter, manageable pieces. With a nominal shearing force of 3150 kN, a 1300 mm blade and two 37 kW motors, the machine provides stable cutting performance for light and medium ferrous scrap.

Unlike manual cutting equipment, the Q43L-3150 combines material compression, feeding and shearing in one hydraulic system. Scrap is loaded into the chamber, compressed to reduce its volume and then pushed toward the cutting head. The PLC-controlled blade cuts the material into predetermined lengths, helping operators prepare scrap for transportation, storage, resale or furnace charging.

The machine achieves approximately 2–3 cutting cycles per minute and a practical production capacity of 1.5–2.5 tons per hour. Actual output depends on the scrap type, material thickness, feeding efficiency and required cutting length.

Common Challenges in Scrap Processing

Long, loose and irregular scrap occupies considerable space and is difficult to transport or feed into melting furnaces. Manual flame cutting requires skilled labor, consumes fuel and may produce inconsistent material sizes.

Recycling businesses often face:

• Oversized scrap that cannot be loaded directly into furnaces
• Low truck and container loading efficiency
• High manual cutting and handling costs
• Irregular finished scrap dimensions
• Slow processing of mixed metal waste
• Safety risks caused by manual cutting operations

Q43L-3150 Cutting Solution

The Q43L-3150 scrap metal gantry shear provides an integrated solution for compressing and cutting irregular scrap. Its hydraulic system holds and compacts the material before each cut, helping stabilize loose scrap and improve cutting consistency.

The 315-ton shearing force and 1300 mm blade make the machine suitable for steel plates, pipes, profiles, rebar and mixed structural scrap. A Japanese Omron PLC coordinates the operating cycle, reducing repetitive manual work and providing reliable process control.

Compared with storing or transporting loose scrap, cutting the material into shorter sections improves storage utilization and makes downstream sorting, loading and furnace feeding more convenient.

Technical Specifications

The production capacity is for reference. Actual performance varies according to material type, thickness, density, feeding speed and finished cutting length.

Key Features and Advantages

315-Ton Hydraulic Cutting Force

The Q43L-3150 delivers 3150 kN of nominal shearing force, providing stable cutting performance for light and medium steel scrap. Material specifications should be confirmed before ordering to ensure that the selected model matches the intended application.

1300 mm Wide Cutting Blade

The 1300 mm blade provides a practical cutting width for mixed scrap, bundled material and structural steel. Its replaceable design simplifies maintenance and helps reduce long-term operating costs.

Dual 37 kW Motor System

Two 37 kW motors provide sufficient hydraulic power for material compression, feeding and shearing. This configuration supports consistent operation in industrial scrap-processing environments.

Japanese Omron PLC Control

The Omron PLC coordinates the hydraulic movements and cutting sequence. Operators can control the machine from the operating station, improving process consistency and reducing unnecessary manual intervention.

Compression Before Shearing

Loose scrap is compressed and stabilized before reaching the blade. This helps control irregular material, improves feeding efficiency and produces more manageable finished pieces.

Reduced Handling and Transportation Costs

Cut scrap takes up less space than long or bulky material. More metal can be stored or transported within the same area, reducing handling costs and improving logistics efficiency.

Customizable Configuration

The control system, electrical voltage, chamber dimensions, cutting length, machine color and optional accessories can be configured according to the buyer’s processing requirements.

Applications

The Q43L-3150 hydraulic scrap shear is suitable for:

• Scrap metal recycling yards
• Steel mills and foundries
• Metal fabrication plants
• Automotive dismantling centers
• Demolition scrap processors
• Waste metal collection facilities
• Industrial metal recovery projects

Typical materials include:

• Steel plates and sheet offcuts
• Steel pipes and tubes
• Rebar and round steel
• Angle steel and channel steel
• Light structural profiles
• Metal frames
• Mixed ferrous scrap
• Light vehicle body scrap

Aluminum and copper scrap may also be processed when their dimensions and shapes are suitable. However, because non-ferrous metals have different mechanical properties and recycling values, material details should be evaluated before selecting the machine configuration.

How the Shearing Process Works

Scrap metal is loaded into the chamber using a mechanical grab. The hydraulic compression system presses the loose material into a compact and stable form.

After compression, the feeding device pushes the scrap toward the 1300 mm cutting blade. Once the material reaches the preset position, the hydraulic blade moves downward and completes the cut. The remaining material then advances for the next cutting cycle.

The Japanese Omron PLC controls the sequence of compression, feeding and cutting. With approximately 2–3 cutting cycles per minute, the Q43L-3150 provides continuous and controlled scrap processing.

How to Choose the Right Gantry Shear

The Q43L-3150 is recommended for recycling facilities with an expected capacity of approximately 1.5–2.5 tons per hour. It is a practical choice when a 1300 mm cutting width and 315-ton shearing force can meet the material requirements.

Before selecting the machine, buyers should confirm:

• Scrap type and material hardness
• Maximum material dimensions and thickness
• Required hourly or daily capacity
• Preferred finished cutting length
• Loading and discharge method
• Available electrical power
• Local voltage and frequency

For denser scrap, thicker steel or higher production requirements, a larger gantry shear with greater shearing force and a wider blade may be more suitable.

After-Sales Service

WANSHIDA provides operating instructions, foundation drawings, electrical diagrams and installation guidance with the machine. Remote technical support is available for installation, commissioning, operation and troubleshooting.

Overseas engineer service can be arranged when required. Spare blades, seals and other wearing parts are available for long-term maintenance. The standard warranty period is 12 months under normal operating conditions.

FAQ

What is the shearing force of the Q43L-3150?

The nominal shearing force is 3150 kN, equivalent to approximately 315 tons.

What is the production capacity?

The practical processing capacity is approximately 1.5–2.5 tons per hour. Actual output depends on material density, thickness, feeding efficiency and required cutting length.

What materials can the machine process?

The Q43L-3150 is mainly designed for steel plates, pipes, profiles, rebar and mixed ferrous scrap. Suitable aluminum and copper scrap can also be processed after technical evaluation.

What is the cutting frequency?

The machine completes approximately 2–3 cutting cycles per minute under normal operating conditions.

What is the blade length?

The standard blade length is 1300 mm, allowing the machine to process a variety of loose and bundled scrap materials.

What is the motor power?

The machine is powered by two 37 kW motors, providing a total installed motor power of 74 kW.

Which PLC brand is used?

The standard configuration uses a Japanese Omron PLC for reliable and precise operating control.

Can the voltage be customized?

Yes. Voltage, frequency and electrical components can be configured according to the power supply at the customer’s installation site.

What information is needed for model confirmation?

Please provide the scrap type, maximum dimensions, material thickness, daily processing volume, required cutting length and local power supply. Material photos or videos can help confirm whether the Q43L-3150 is suitable.