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OEM High Precision Customized CNC Turning Plastic Parts for Medical Devices
Service Process
1. Customer Inquiry & Project Evaluation
Requirements Communication: Client provides detailed project requirements including 3D models, 2D drawings, material specifications, tolerances, and surface finish details.
Feasibility Analysis: Technical evaluation of drawings and requirements to determine machinability and production requirements.
Quotation and Lead Time: Detailed quote provided including per-part costs, tooling fees, and production timeline.
2. Design & Engineering Validation
Design for Manufacturing (DFM) Optimization: Engineers optimize design for CNC machining, adjusting features for efficient production.
Prototype & Sample Testing: First-article samples made for client testing and validation.
PPAP (Production Part Approval Process): For strict medical requirements, detailed production records and quality data provided.
3. Production & Quality Control
CNC Turning: High-precision multi-axis CNC lathes used for precise cutting.
In-Process Quality Inspection: Real-time inspections using calipers, micrometers, and CMM machines.
Surface Finishing & Post-Processing: Deburring, polishing, and cleaning to achieve required surface finish.
4. Cleaning, Packaging & Delivery
Cleanroom Cleaning: Ultrasonic cleaning in cleanroom environment to remove particles.
Sterile Packaging (Optional): Available for high cleanliness requirements with certification reports.
Logistics Delivery: Secure packaging with quality inspection reports and documentation.
Common Materials for CNC Plastic Turning Parts
Material
Characteristics
Applications
PEEK
Excellent biocompatibility, high temperature and chemical resistance, withstands repeated sterilization
Surgical instrument handles, endoscope components, dental device parts
UHMWPE
Excellent wear resistance, low friction, superb biocompatibility, lightweight and tough
Blood collection components, fluid dispensers, observation windows
Characteristics of CNC Turning
High Precision and Repeatability
Micron-level tolerances ensure identical parts for medical device safety and function.
Surface Finish
Smooth surfaces that are easy to clean and less likely to harbor bacteria.
Complex Geometries
Multi-axis CNC lathes handle holes, threads, grooves, and stepped diameters for integrated parts.
Material Versatility
Handles various plastics from soft UHMWPE to hard PEEK with high efficiency.
No Molding Costs
Ideal for small-batch production, prototyping, and customized designs without expensive molds.
Why Choose Waltay for Custom CNC Plastic Turning Parts?
High-Precision Capabilities and Equipment
Specialization in micron-level accuracy with comprehensive CNC milling and turning equipment.
Experience and Material Expertise
15+ years experience in CNC machining with specialized knowledge of medical-grade plastics.
Quality and Certifications
ISO 9001 compliance with focus on high-end quality and potential for medical-specific certifications.
Service and Flexibility
Rapid prototyping, low volume production, comprehensive services from design to assembly.
Waltay specializes in custom CNC machined parts for over 20 years, with expertise in high precision metal and plastic components. We provide one-stop services including part design, prototypes, mold making, plastic injection, and part assembly to meet customers' needs. Materials include aluminum, stainless steel, ABS, PC, PA, PP, and POM for applications in cables, sensors, motors, connectors, and more.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2008
Total Annual:
5000000-7000000
Employee Number:
55~100
Ecer Certification：
Verified Supplier
Founded in 2005 and headquartered in Shajing, Shenzhen, China, Waltay Electronic Hardware & Plastic Co., Ltd is a trusted manufacturer dedicated to high-precision CNC machining parts and custom components like metal enclosures, heatsink parts, rack mount chassis, busbar, lighting components e... Founded in 2005 and headquartered in Shajing, Shenzhen, China, Waltay Electronic Hardware & Plastic Co., Ltd is a trusted manufacturer dedicated to high-precision CNC machining parts and custom components like metal enclosures, heatsink parts, rack mount chassis, busbar, lighting components e...
