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{"title":"Plates and Gaskets for Plate Heat Exchangers","imgUrl":"https:\/\/img.chinax.com\/nimg\/ae\/9e\/29b2c6038f46d7b83bb0ab212770-200x200-1\/plates_and_gaskets_for_plate_heat_exchangers.jpg","attrs":{"Brand Name":"Botai","Model Number":"TS6-L","Place of Origin":"China","Minimum Order Quantity":"1"}}
{"title":"High-Efficiency Plate Cooler for Heat Exchange","imgUrl":"https:\/\/img.chinax.com\/nimg\/ad\/c1\/56790c6051a24f4fc110c1f5d741-200x200-1\/high_efficiency_plate_cooler_for_heat_exchange.jpg","attrs":{"Brand Name":"Botai","Model Number":"BB1.2","Place of Origin":"China","Minimum Order Quantity":"1"}}
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The BB1.2 Detachable Plate Heat Exchanger features a "modular assembly" as its core design, with key components and assembly logic as follows:
Heat Exchange Plates: Core heat transfer elements, made of stamped thin metal sheets with corrugated grooves (to enhance heat transfer efficiency);
Sealing Gaskets: Installed around the perimeter of each plate, used to seal gaps between plates to prevent medium leakage and assist in dividing medium flow channels;
Clamping Bolts: Compress all plates and gaskets via bolts to ensure overall structural stability and maintain sealing performance;
Corner Holes and Channels: Holes are provided at the corners of the plates, which form continuous medium channels when assembled to enable the inlet, outlet, and distribution of fluids.
2. Working Process (Heat Exchange Principle)
Medium Distribution: Two fluids to be heat-exchanged (hot medium and cold medium) respectively enter their dedicated channels from the equipment inlets, and are distributed into the flow channels between the heat exchange plates through the corner holes of the plates;
Flow Channel Isolation and Countercurrent Flow: The plates and sealing gaskets work together to completely isolate the two fluids in independent flow channels, and countercurrent flow is adopted by default (to maximize temperature difference and improve heat exchange efficiency);
Heat Transfer: The hot medium transfers heat to the cold medium through the plates — the hot medium releases heat and its temperature decreases (achieving cooling), while the cold medium absorbs heat and its temperature increases (achieving heating);
Goal Achievement: Finally, the "temperature regulation" of the two media is completed to meet the heat exchange needs in industrial or civil scenarios.
The corrugated groove design of the plates enhances fluid turbulence, increases heat transfer area and heat transfer coefficient, and enables fast heat exchange.
Shortens heat exchange time, reduces energy consumption, and is suitable for scenarios requiring high heat exchange efficiency.
Easy Maintenance
The detachable structure allows plates to be separated by loosening the clamping bolts, facilitating inspection, cleaning, or gasket replacement (Note: This advantage is somewhat diminished compared to THE-type equipment).
Reduces downtime for maintenance, lowers operation and maintenance costs, and extends the overall service life of the equipment.
Low Fouling Impact
Turbulent flow reduces the accumulation of sediments and dirt in the medium on the plate surface, resulting in a low fouling factor.
Minimizes efficiency loss caused by fouling blockage and reduces cleaning frequency.
Compact Structure
Adopts a multi-layer plate stacking design, with an occupied area only 1/3 to 1/5 that of traditional shell-and-tube heat exchangers, and light weight.
Saves installation space, suitable for scenarios with limited space such as workshops and machine rooms.
High Flexibility
The heat exchange area can be adjusted by increasing or decreasing the number of plates, or the process can be adjusted by changing the plate combination method.
Adapts to working conditions with different flow rates and temperature differences, and reduces costs for later capacity expansion or transformation.
Precise Temperature Difference Control
The countercurrent design minimizes the end temperature difference between hot and cold media (can be as low as 1°C), ensuring high precision in temperature regulation.
Meets scenarios with strict requirements for outlet temperature (e.g., food processing, precision chemical engineering).
2. Relative Limitations (Comparison with Other Types of Plate Heat Exchangers)
Compared with semi-welded plate heat exchangers (SWPHE), fully welded plate heat exchangers (WPHE), and brazed heat exchangers (CBE), the BB1.2 Detachable Plate Heat Exchanger has the following shortcomings:
Lower Temperature and Pressure Resistance: Relying on sealing gaskets for sealing, it is limited by the temperature and pressure resistance of the gasket material, and cannot be adapted to ultra-high temperature (usually ≤150°C) and ultra-high pressure (usually ≤2.5MPa) working conditions;
Weaker Corrosion Resistance: The combined sealing structure of plates and gaskets has lower resistance to strongly corrosive media (such as high-concentration acids and alkalis) than fully welded/brazed structures, and is prone to seal failure due to corrosion.
IV. Recommended Application Scenarios
Based on its advantages of "high efficiency, easy maintenance, and compact structure" and the limitation of "lower temperature and pressure resistance", the BB1.2 Detachable Plate Heat Exchanger is mainly suitable for medium-low temperature, medium-low pressure, and non-strongly corrosive heat exchange scenarios, including but not limited to:
HVAC Field: Water-water heat exchange in building heating systems, refrigerant-water heat exchange in central air conditioning;
Food and Beverage Industry: Sterilization and cooling of fruit juices, preheating or cooling of dairy products (food-grade stainless steel plates and gaskets must be selected);
Light Industry Field: Temperature regulation of electroplating solutions, cooling of printing inks, heat exchange of low-corrosion media in small chemical processes;
Civil and Commercial Use: Hot water supply systems in hotels and hospitals, maintenance of swimming pool water temperature, etc.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Distributor/Wholesaler,Agent,Exporter,Trading Company
Year Established:
2019
Total Annual:
$2.5 Million -$5 Million
Employee Number:
20~50
Ecer Certification：
Verified Supplier
. Located in Tianjin, China, Tianjin Shiny-Metals Technologyco., Ltd. is a professional company that specializes in the research and development, design, production, sales, trade, and service of pumps. Our products are exported to more than 40 countries and regions, continuously building our global ... . Located in Tianjin, China, Tianjin Shiny-Metals Technologyco., Ltd. is a professional company that specializes in the research and development, design, production, sales, trade, and service of pumps. Our products are exported to more than 40 countries and regions, continuously building our global ...
Room 405A-8, Building 1, Collaborative Development Center, No. 1 Xihuan North Road, Zhongguancun Science and Technology City, Jingjin, Baodi District, Tianjin
