Metal Ceramic Sleeve Lined Pipe Welding Ceramic Tile Lined Pipes

Product Specification

Product Description

The ceramic tile lined pipes are composite pipes formed by the organic combination of ceramic and metal. The wear-resistant ceramic pipe gives full play to the high strength, good toughness, impact resistance, and good welding performance of the steel pipe, as well as the high hardness, high wear resistance, and resistance of corundum porcelain. It has the advantages of good corrosion and heat resistance and overcomes the characteristics of low steel pipe hardness, poor wear resistance, and poor ceramic toughness.

Anti-wear solution for dust removal pipe

The wear of the dust removal flue pipe is a common phenomenon, which mainly occurs in the local special-shaped components of the pipe, such as elbows, tees, etc. Wear and tear will cause air leakage in the system, affect the dust source control effect, destroy the function of the dust removal system, and even cause the system to be paralyzed. For the elevated dust removal pipeline, the wear and tear will cause the strength and rigidity of the elbow to drop sharply, bringing unsafe hazards.

The main solution is to reduce the wall reduction and pipeline damage caused by wear and tear. When the pulverized coal pipeline is transported, there will be friction, which will rub the back-arc position of the elbow, so that it can withstand strong external friction. It is very reasonable and correct to use wear-resistant ceramic elbows. Even when some materials with strong abrasive properties are conveyed in the pipeline, this elbow can still withstand frequent and strong friction, and in this case, its service life is still very long.

The ceramic wear-resistant elbows produced by our company are lined with high-hardness and high-strength alumina corundum ceramics. The surface is smooth and the wear resistance is excellent. The service life is more than 20 times that of traditional pipes. The biggest disadvantage is the high temperature. When the ceramic piece falls off, our company adopts the patented fixed welding method, and the ceramic piece will not fall off. The wear-resistant ceramic elbow can solve the wear problem very well, and the service life can be increased to more than 10 years.

Product parameters

Application of products in power plants

Most of the pulverized coal transportation pipelines in the combustion system of the power plant are made of Q235 material. After the raw coal is ground into pulverized coal by the coal mill, it flows in the pipeline in the form of fluid and is transported to the furnace through the coal-conveying pipeline. For some time, the inner wall of the pipeline is severely eroded and worn by fly ash particles, and the wall thickness becomes thinner. In the elbow, the pipe wall is even worn by the pulverized coal, polluting the environment and reducing the efficiency. To improve the wear resistance of the ceramic pipes, the selection of suitable high-strength structural adhesive wear-resistant ceramic plates is important. The pipes will be protected and the service life will be prolonged.

The ceramic tile lined pipes are made of high-temperature-resistant strong adhesives to stick alumina ceramic sheets on the inner wall of the pipes. After heating and curing, a firm anti-wear layer is formed. The hardness of the inner lining layer is second only to that of diamond, and its service life is ordinary More than 15 times that of carbon steel pipe. The good chemical stability of ceramics and viscose enables them to operate normally under general acid and alkali conditions.

The service life of the pulverized coal conveying pipeline lined with wear-resistant ceramics is greatly improved. The lined corundum ceramics are materials with high-temperature resistance and very high fire resistance, which can be used for a long time at temperatures above 1500 degrees Celsius. With high hardness, acid, and alkali corrosion resistance, the steel pipe on the inner wall of the pulverized coal conveying pipeline is bonded by the wear-resistant ceramic adhesive, which is convenient for construction, has high bonding strength, and the inner lining is smooth and does not accumulate material.

The service life of ordinary pipes is half a year to one year, and the service life of wear-resistant ceramic pipes can reach 5-10 years, which greatly reduces the number of equipment downtime and maintenance, and saves a lot of manpower and material costs for enterprises. It is a very cost-effective anti-wear scheme for pulverized coal conveying pipelines.

FQA

What is Ceramic tile lined pipe?

The ceramic tile lined pipe ceramics is a unique toughening formula. At the same time, the ceramics are designed to be spherical, which can effectively decompose the impact of incoming materials. With the advanced stud welding process, it can ensure that the ceramics will not break or fall off under the impact of large materials to a greater extent.

What is lined steel pipe?

The ceramic lined steel pipe is made of Q235 material, lined with aluminum oxide ceramic sheets, and the internal aluminum oxide ceramic sheets are made by manual use of strong adhesive, and the ceramic sheets do not easily fall off. It is suitable for coal-washing plants, power plants, and other industries.

Can we use our logo?

Yes, we can print your private logo according to your request.

How long is your delivery time?

The general delivery time is 25-35 days after receiving your order confirmation. If we have the goods in stock, it will only take 1-2 days.

Do you provide a sample? Is it free?

If the sample is of low value, we will provide the free sample with freight collected. But for some high-value samples, we need to collect the sample charge.

What is your term of payment?

30% down payment before production and 70% balance payment before shipping.

What’s the time of the delivery?
A: Our ordinary delivery term is FOB Shanghai. We also accept EXW, CFR, CIF, DDP, DDU, etc. We’ll offer you the shipping charges and you can choose the one which is the most convenient and effective for you.

What's your after-sale service?

Our quality warranty period is one year. Any quality problem will be solved to customer satisfaction.

Can you do the design for us?

Yes. We have a professional team having rich experience in design and manufacturing.

If you are looking for a wear-resistant ceramic supplier, please contact us, we can provide more than 200 types of alumina ceramics, and we can also make ceramic tile lined pipes, rubber ceramic vulcanized linings, and overall equipment lined with ceramics. We can provide from production to full service for construction. If you are concerned about the quality, we can provide free samples.