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Hunan Yibeinuo New Material Co., Ltd.

  • China,Changsha ,Hunan
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China Zirconia Toughened Alumina ZTA Ceramic
China Zirconia Toughened Alumina ZTA Ceramic

  1. China Zirconia Toughened Alumina ZTA Ceramic
  2. China Zirconia Toughened Alumina ZTA Ceramic
  3. China Zirconia Toughened Alumina ZTA Ceramic
  4. China Zirconia Toughened Alumina ZTA Ceramic

Zirconia Toughened Alumina ZTA Ceramic

  1. MOQ: Negotiable
  2. Price: Negotiable
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Packaging Details Packed in wooden cases or iron racks
Delivery Time 25-45 workdas
Payment Terms T/T
Supply Ability 100,000 ㎡/ year
Color White
Dielectric Strength 10 kV/mm
Electrical Resistivity 10^14 ohm-cm
Hardness 1400 HV
Material Zirconia Toughened Alumina
Thermal Conductivity 2.5 W/mK
Surface Finish Polished
Fracturetoughness 6 - 8 MPa·m^0.5
Application High Wear and Abrasion Resistance
Chemicalresistance Excellent against acids and alkalis
Place of Origin Changsha, Hunan, China
Brand Name Elacera
Certification ISO9001-2015
Model Number Alumina Ceramics

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  1. Product Details
  2. Company Details

Product Specification

Packaging Details Packed in wooden cases or iron racks Delivery Time 25-45 workdas
Payment Terms T/T Supply Ability 100,000 ㎡/ year
Color White Dielectric Strength 10 kV/mm
Electrical Resistivity 10^14 ohm-cm Hardness 1400 HV
Material Zirconia Toughened Alumina Thermal Conductivity 2.5 W/mK
Surface Finish Polished Fracturetoughness 6 - 8 MPa·m^0.5
Application High Wear and Abrasion Resistance Chemicalresistance Excellent against acids and alkalis
Place of Origin Changsha, Hunan, China Brand Name Elacera
Certification ISO9001-2015 Model Number Alumina Ceramics
High Light Strong Toughness ZTA CeramicsZTA Ceramics PlateStrong Toughness Zirconia Toughened Alumina

Product Description

Zirconia Toughened Alumina (ZTA) ceramics represent a class of advanced composite materials that combine the inherent advantages of alumina (Al₂O₃) and zirconia (ZrO₂) through sophisticated composite technology. By dispersing zirconia particles within an alumina matrix, ZTA ceramics overcome the limitations of monolithic alumina (insufficient fracture toughness) and pure zirconia (high cost and thermal instability), achieving an optimal balance of mechanical strength, wear resistance, corrosion resistance, and cost-effectiveness. As a pivotal member of the advanced engineering ceramic family, ZTA has garnered widespread attention across global industrial sectors, driving innovations in manufacturing, electronics, aerospace, and medical technology.

Technical parameters

Items Specifications
Al2O3 ≥75%
Zirconia ≥21%
Density 4.2 g/cm3
Compressive Strength ≥ 1400 Mpa
Rockwell Hardness ≥ 90 HRA
Vickers Hardness ≥ 1350 HV10
Fracture Toughness (KIC) ≥ 5.5 Mpa.m1/2
Bending Strength ≥ 350 Mpa
Wear Volume ≤ 0.009 cm3
Tensile Strength (TSB) ≥ 15 Mpa
Rubber Natural
Natural ≥450
Elongation 450%

Product Specifications

Product Size 150*300 200*300 300*300 500*500 450*300 530*450
Ceramic size 10*10mm~150*100mm
Rubber size 2mm-15mm
Steel plate size 3mm-10mm
product structure

Steel plate + rubber + ceramic three-in-one liner

Rubber + ceramic two-in-one liner

Product Features

Enhanced Fracture Toughness: The stress-induced phase transformation of metastable tetragonal zirconia to monoclinic zirconia at the crack tip generates a volume expansion, which effectively "pushes back" the propagating crack and inhibits its growth. This mechanism significantly improves the fracture toughness of ZTA, typically ranging from 6 to 8 MPa·m¹/², far exceeding that of monolithic alumina.

High Mechanical Strength: ZTA exhibits excellent flexural strength (600-1200 MPa) and compressive strength (up to 2900 MPa), attributed to the dense microstructure formed by advanced sintering processes and the reinforcing effect of zirconia particles. The addition of nano-sized alumina or zirconia further refines grain size, enhancing surface energy and improving material strength.

Exceptional Wear & Corrosion Resistance: With a Vickers hardness of 1600-1800 HV, ZTA demonstrates outstanding wear resistance, making it suitable for harsh abrasive environments. Additionally, its chemical inertness enables resistance to acids, alkalis, salts, and high-temperature corrosive media, expanding its application in chemical and metallurgical processes.

Favorable Thermal Properties: ZTA maintains stable performance at temperatures up to 1600°C, with a moderate thermal conductivity (8-27 W/m·K) and low thermal expansion coefficient (9-10 × 10⁻⁶/K). These properties ensure minimal thermal deformation under rapid temperature cycling, making it ideal for high-temperature industrial components.


FAQ

Q1: What is the main difference between ZTA ceramics and monolithic alumina ceramics?
A1: The core difference lies in toughness and fracture resistance. ZTA ceramics incorporate zirconia particles into the alumina matrix, and the stress-induced phase transformation of zirconia at crack tips significantly improves fracture toughness (6-8 MPa·m¹/²), which is much higher than that of monolithic alumina (typically 3-4 MPa·m¹/²). Additionally, ZTA maintains the high hardness and wear resistance of alumina while overcoming its brittleness drawback.
Q2: In which applications is ZTA ceramics more advantageous than zirconia ceramics?
A2: ZTA ceramics have obvious cost advantages over pure zirconia ceramics while maintaining comparable toughness and wear resistance. They are more suitable for large-volume industrial applications with high-performance requirements but limited cost budgets, such as wear-resistant pipe liners, new energy vehicle insulation parts, and chemical valve components. Pure zirconia ceramics are more often used in high-precision fields with extreme requirements (e.g., some medical implants) despite higher costs.
Q3: What is ZTA ceramic?
A3:ZTA is an abbreviation for Zirconia-Toughened Alumina. It is a type of advanced ceramic material composed of a high-hardness alumina (Al₂O₃) matrix reinforced with a certain proportion of zirconia (ZrO₂) particles that exhibit a "phase transformation toughening" effect. It combines the advantages of both materials, possessing excellent toughness, hardness, and strength.

Q4:How do I determine if my operating conditions require upgrading to ZTA ceramics?

A4:The following situations are clear indicators that you should consider upgrading to ZTA:

Existing wear parts (including ordinary alumina ceramics) frequently experience "cracking" or "chipping" instead of uniform wear.
The worn areas show obvious "impact craters" or "groove-like wear."
The equipment experiences strong vibrations or material impact noise during operation.
The maintenance intervals are too short due to wear part problems, affecting production efficiency and scheduling.
Q5:Is the installation and maintenance of ZTA ceramics complicated?
A5: No, it's not complicated. The ZTA wear-resistant components we provide typically use the same proven installation methods as standard alumina ceramics:
Adhesive bonding: Using high-strength, high-temperature ceramic adhesives, suitable for flat or curved surfaces.
Mechanical fastening: Designed with bolt holes or dovetail grooves for secure installation and easy replacement on large equipment.
Modular design: Pre-fabricated wear-resistant liners or assemblies are available, significantly reducing on-site installation and downtime.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2015

  • Total Annual:

    400-600

  • Employee Number:

    120~150

  • Ecer Certification:

    Verified Supplier

YIbeino New Materials focuses on the research and development of new wear-resistant ceramic materials and is committed to providing material conveying, pneumatic conveying system engineering design and equipment wear problems under various complex working conditions for cement, thermal power, steel,... YIbeino New Materials focuses on the research and development of new wear-resistant ceramic materials and is committed to providing material conveying, pneumatic conveying system engineering design and equipment wear problems under various complex working conditions for cement, thermal power, steel,...

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  • Hunan Yibeinuo New Material Co., Ltd.
  • No. 2, Qingyuan South Road,Langli Industrial Park, Changsha County,Hunan Province
  • https://www.ybnceramic.com/

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